planing a shop?

grumpyvette

Administrator
Staff member
"hey grumpy I figure I can afford to spend $80-$90 K on a shop I want to build, whats the first step, where do I get plans etc.
whos going to supply guidance, plans do inspections, how do I find out local requirements and restrictions, what do I need??"

BTW heres two calculators (Id add 10% )
http://www.concretenetwork.com/concrete/howmuch/calculator.htm

http://www.lowes.com/cd_Concrete+Pad+Calculator_100901113_


http://garage.grumpysperformance.com/index.php?threads/garage-plans.15128/

I think youll find reading these links Ill post below,helps, sit down and list everything you need, start with having a current land survey,done its usually required, as will be a soil survey in most areas and a minimal height building pad, for drainage, be aware, youll need to met local codes, visit the local building and zoning office and find out about your areas building codes and your home developments limitations, on land use! and get written estimates on building pad costs, purchasing and getting actual architectural plans approved and city build permits, get financing, if required and if you plan on having a bathroom in the shop look into whats required don,t guess or estimate,youll need to plan every step, and know when and where all building inspections and requirements are met.
Its rare to find a guy who has the larger machine tools like mill, lathe, several different welders, a car lift etc. Ive rarely even seen guys with a 12 ton hydraulic press and stand alone floor mount drill press, both of which are constantly in use. it took me decades to acquire what I currently have, so far,its a darn sham because there are so many things I used to be forced to pay to have done at a local machine shop that I can now do in my own shop.
remember the footers surrounding the concrete floor slab will be about 2 ft deep x 2 feet wide
and the slab will need to be about 8 inches thick where the lift is mounted
youll need a certain amount of rebar in the footers and slab

a great deal of the rust issue most of us have can be reduced by proper planing,

tools should ideally be stored in a near moisture free area.
with good ventilation and no big temp changes that tend to allow condensation,
to form on tools or components in storage.
if your planing a shop, mandate the contractor takes the time to place, both a multiple plastic layer moisture barrier under the concrete floor of your shop
, and spray a strong residual insecticide for termites under the concrete slab,
before its poured., this will help a great deal,
if you bought a building that has no moisture barrier under the poured slab, you should consider the better epoxy based floor coatings
and in either case roof vent fans and ceiling fans that keep the air moving reduce the chances of parts and tools rusting.
most of us have some type of tool chest and if you have the tools long enough,
your sure to have issues with surface rust forming on those tools,
if the area you store the tools in is not dry and well ventilated.
now most of us will have noticed the better quality tool trays have a felt or plastic pad on the drawer floor
,if you spray the tools every few months with a mist of WD40 occasionally,
the lower surface tends to retain the residue and constant use of the tools,
and occasional preventive misting with the WD40 will greatly reduce the rust formation issues.
obviously if your tool chest does not have a lower drawer pad, (ideally thick felt of similar oil retaining material, that will release a protective oil vapor over time)
you might want to carefully measure and install some floor in each drawer,
so that lower surface will retain some rust preventative oil the tools are stored on.

http://www.dayattherange.com/?page_id=3667

http://garage.grumpysperformance.com/index.php?threads/dehumidifier-in-your-shop.10478/#post-44087

http://garage.grumpysperformance.com/index.php?threads/shop-drainage.5035/#post-27439


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(BTW the number is the number of 1/8" in diameter the rebar measures)
so a number 5 rebar is 5/8 diameter
if a building code calls for lets say #5 size rebar you can and probably should tell your builder to step up the size at least one or possibly two larger steps
(thats what I did, it only added a couple hundred dollars to the cost of the shops construction but significantly increased the slab rigidity potential.
and concrete quality varys if you don't specify the strength you get the minimum, which is generally the 3000 psi version, you can upgrade to the 4500 psi version for only about $15 a cubic yard (again what I did)

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verify local building codes
and remember the slab and footers will need to be elevated above the surrounding areas height,
for decent drainage (usually 3-4 ft.) minimum
and the area sloped out at a minimum 5:1 ratio,



I've got a good mill in my shop but I have yet to find a good deal on a reasonably good lathe.

and yes the longer you wait the more it will cost.
expect things to cost more than you think they will, and take longer to complete, try to deal with licensed contractors and don,t pay in advance, people should get no more than 20% up front and the rest when work passes inspections by the local building inspectors.
IT helps to hire a construction supervisor IF you can find one you can trust, but be aware theres a bunch of rip off artists and guys who do very sub-standard work or fail to even show up if paid in advance.
get at least 4 written estimates on the work you want done and be very specific about ALL details on material, time frames costs and who will do what,you won,t like surprises and don,t assume anyone will do a damn thing unless they are paid to do it.
ID also point out that a shops likely to cost a minimum, of $50 a square foot of floor space by the time your done and permits inspections and electric connections, outlets, ceiling fans lighting, shop doors, a decent auto lift ,compressor etc. etc. add up fast.
its been my experience that almost any contractor or sub-contractor you hire will do as crappy and as cheap of work as they can get away with and if you don,t watch everything carefully bill you for stuff thats never used or bill you for materials youll never see, substituting lesser quality materials, etc. ITS been my experience that youll want to sub contract each step and supervise each step and that will require YOU understanding what and how every things designed to be done, so youll need to get specific,
if for example
you don,t specify a minimum of 10 ga copper wire and 12 dual 20 amp rated outlets, and where each ones placed, or the type and placement of ceiling fans and lighting and the fuse box, with a 200 amp 230 volt feed breaker panel, your very unlikely to get anything close to what you expect.
youll also need to specify roof truss design or youll get the minimum code allows, or if you don,t specifically mandate 8" of 4000psi concrete in the floor your going to get a good deal thinner concrete pad that might not work with a lift! I saved and planed for 35 years before both having a place to build and the time and cash to build, and I still found I only had the basics down, as an example I didn,t ask and understand that if I had built my shop foundation pad height just 18" taller than the 60" height I did build it It would have saved $8K on the type of septic tank and drain feild I was required by code to use in the shops bathroom, the extra pad height would have been less than 1/2 the cost, so it pays to ask inspectors, architects and contractors, lots of questions , like how can I save money?
how would you go about building this?
can you think of anything Im overlooking?
is there a way to do this better?

youll need to be very specific about what you want, GET LOTS OF REFERENCES FROM PREVIOUS LOCAL CUSTOMERS, VISIT and INSPECT PREVIOUSLY COMPLETED PROJECTS, TAKE NO CONTRACTORS WORD ON ANYTHING WITHOUT PROOF, what it costs, labor costs ,labor time frames,when its to be completed, whos doing the inspections, component quality,being used, whos paying, whos doing inspections and county permits get receipts for all labor and materials , and understand that if you pay a contractor and he fails to pay his material or labor, its YOU WHO GET STUCK PAYING FOR IT TWICE,and watch every step of every process


http://forum.grumpysperformance.com/viewtopic.php?f=27&t=116

http://forum.grumpysperformance.com/viewtopic.php?f=27&t=98

http://forum.grumpysperformance.com/viewtopic.php?f=27&t=5035

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okay grumpy are you talking about the shaded glass doors or the cute blonde with the nice ass?
 
busterrm said:
okay grumpy are you talking about the shaded glass doors or the cute blonde with the nice ass?


(1) its a moveable screen, not glass


(2) improved scenery (BTW I have a thing for cute brunets)
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:shock: :D

Everyone is alive and well.
Grumpy knows how to kickstart the mind in Men....
 
hey grumpy i've been reading long and hard about the this and once its financially within my reach, i would like to add a garage/shop to my house. my lot isnt nearly as big as yours so im kind of limited on space but i think i can use it wisely.

the area in question is on the east side of the house (my shed is currently in the southeast corner of my lot), i intend on removing the shed and having the garage built with a lift in the back, and space for another car infront of the lift space. let me see if i can draw something in paint that doesnt look like a kindergartner finger painted it...
 
here is my masterpiece, here is how the lot is laid out and where i would like to add the garage, i added where the breakers are in the house because i assume thats where i will be bridging power from to get to the garage. by the way north is up on my drawing.
 

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by placing a two post asymmetrical lift on the south side of the proposed shop which should provide for enough room for a car on the lift and one more car between it and the garage door. possibly lifting one car and storing another beneath it.

i had the idea of doing that kickout space on the west side of the shop around the back of the house to give myself extra room for tools and a workbench without imposing on the parking situation. in that area i would also like to set up the compressor probably in the southwest corner and a charging station for my various battery powered tools possibly mounted creatively on the wall to give me some extra space.

the east side of the shop i would like to have room for metal shelving to store parts on but im not sure that theres enough room to make that possible. the majority of the metal shalving units i see around are about 2 ft in depth leaving me with basically 8 feet of width (accounting for the material that makes up the walls) to move cars in and out of there. the vette is almost 6 feet wide so now that i verbalize it, it doesnt seem very realistic as a storage solution to have those stand up shelves. maybe setting up a set of shelves that start a few feet off the ground would give me the room im looking for while still being able to open the doors of the cars?

in total it would be a bit over 650 sq ft but my main questions really concern additions to the house so close to the actual structure and the foundation of the house itself. do you think there would be a problem with that? i have no idea what the subterranean lot looks like and admittedly i have no knowledge of how homes are built but if theres opportunity without jeopardizing the structural integrity of the house i would love to build there. my shed is currently a 12x12 wood piece on a concrete slab built sometime in the 70's and i outgrew its potential when i was about 18 years old. i havent been able to really stockpile parts or tools as i would like to have over the years because ive really got no place to put them all.

any insight or perspective would be appreciated.

and for your reference, i agree completely with your philosophy that every shop should have a welder and a drill press (preferably a mill and a lathe but hey its only money!) and you know the heating and cooling concerns we face down here as well as anyone.
 
OK first step is youll need to get a current accurate LAND SURVEY, the local building department won,t allow you to pull a building permit with out one thats been done within the last 2 years in most areas and that will generally cost you $400-$500

check with your local building & property codes,and building code restrictions, or home owner association building restrictions look at your deed restrictions and city ordinances , and get a land survey to make sure theres room for a garage and nothing preventing you from building one, like power line access or sewer access,height or square footage restrictions etc.! many areas have SET BACK RULES preventing you from building any permanent structure, other than a fence or drive way within 15-20 feet of the property boundary line, there are also max square footage limitations,in some areas even restrictions that prevent garages that have doors that face the street , so the first step is a trip to the building department to see what the local bureaucrats, have in store for you, and ask about the tax implications.....your home may currently be taxed at a certain mill rate, adding a major structural improvement may not only change the total value your homes valued at but the mil rate, its billed at, and you can be damn sure its an increased rate, if it changes so ask BEFORE you open that can of worms

now its far from rare to find that theres a city building code that requires a 15-20 foot set back from the property back and edge and a 50 ft set back from the street so ASK QUESTIONS
Ill also point out that if you draw up your own plans you open a second can of worms,theres going to be a couple dozen required inspections and if you fail any you need to either stop and repair or tear it out and start over so youll need to get it planed and done correctly the first time, this requires plans and materials and qualified contractors or at least your understanding whats required, and a close supervision of all work being done and a constant visual inspection of materials used, and checking on the quality,and quantity of materials delivered and properly installed, that problem will be avoided if you buy a set of commercial plans or hire an architect to design your custom plans,and either hire qualified contractors, and WATCH THEM CAREFULLY AT ALL TIMES, and BTW youll need a 8" thick 3500PSI concrete floor and 12 foot clearance floor to rafters for many lifts

two of the guys in this area have steel buildings that have been there for over 20 years, held up under hurricane wind loads and still look really nice, they cost less than 1/2 what a similar concrete block building cost to erect,and require far fewer contractors and permits, building inspections etc. and they get a significantly lower tax rate also.
they come as custom kits , you need a large concrete slab, and from what both guys say less than a week to assemble if you have 2-4 guys willing to help assemble.. hey its a valid option in some cases

https://gladiatorsteelbuildings.com/steel-building-models/p-model/

https://gladiatorsteelbuildings.com/steel-building-models/a-model/

https://gladiatorsteelbuildings.com/price-estimate/


http://www.schlosserconcrete.com/Concrete-Calculator.html
here in florida mosquitoes and biting deer flys are generally far worse in the late evening
and after rain, mostly in the sept-oct time frame, not so much in brite sun light in the 9am-7pm time frame provided your not in a shaded area or next to horses or cattle of course
and hanging a bug zapper or two, near by, won,t hurt either
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and having a 10 ga 100 ft long extension with a 3 plug connector won,t hurt a bit either
https://www.harborfreight.com/100-ft-x-10-gauge-triple-tap-extension-cord-62918.html

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https://www.amazon.com/Flowtron-BK-...ocphy=9012039&hvtargid=pla-319869406208&psc=1


http://garage.grumpysperformance.co...garage-plans-some-build-info-experiances.116/

http://garage.grumpysperformance.com/index.php?threads/floor-jacks.969/

http://garage.grumpysperformance.com/index.php?threads/planing-a-shop.8982/

http://garage.grumpysperformance.com/index.php?threads/you-need-decent-jack-stands.672/

http://garage.grumpysperformance.com/index.php?threads/building-a-concrete-slab-to-work-on.5007/

http://garage.grumpysperformance.com/index.php?threads/how-big-of-a-garage-or-shop-do-you-need.2388/

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right on, thanks grumpy... i have really no knowledge when it comes to materials and techniques used to build a structure like this so i would have to find some sort of contractor i trust to oversee the process.
 
just a reminder to plan your shop and think things thru carefully.
you can and should learn from the mistakes made by others
example.

we had a rather long wet rain storm recently and while it was not anything like a hurricane ,one of my neighbors, who refuses to take good advise is only now starting to think I might of been correct when I suggested he build the dirt pad he built his garage in the rear of the property on to more than the minimal required 24" height, as last nights rain storm had a large puddle in front of that shop form that was more than 12" deep, what he ignored was the fact that the front of the property and the rear of the property are slightly higher in elevation than the rear middle area, once the rain water started too accumulate he realized that the shop floor height was not nearly as high in relation to the water level as he had assumed.
I built my house and shop floor supporting pad area well above the surrounding areas , for that reason, it cost more to do, but it has potential benefits.
my builder asked me why I had the house pad built to 6 ft above the surrounding area, and that extra dirt in the pad cost me about $8K extra, and I told him that during a good long hurricane, here in florida where its not uncommon to get 20 plus inches of rain over a day or so, I wanted to be an island not a reef!
most of the property in this area has a drainage canal along one edge for a reason, here in this area we are only about 30 feet above sea level, so water drains slowly,people that are not familiar with florida hurricanes wrongly assume those drainage canals never get full and over flow, simply because they were not here during a long hurricane to see the results, and it can take 7-10 days for the water to be pumped from the canals.
theres really nothing he can do now but I'm darn sure he realized that building the pad the garage has been built on 2-3 feet higher than it is currently
(like I suggested at the time the pad was being built)
would have been money very well spent well before the shop/garage floor was poured, yes it might have cost a couple thousand dollars more but that's a drop in the financial bucket towards the total expense.

http://garage.grumpysperformance.com/index.php?threads/shop-drainage.5035/
having some 1000 lb rated to 1500 lb per shelf, rated shelving in most shops makes alot of sense if you store heavy auto parts
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grumpy i couldnt really find it here (except the dampning in the compressor mounts) but do you know of any effective ways to deaden the noise of an air compressor for those of us who have our workshops in the home or garage and dont want to upset the whole house every time the compressor kicks on? every idea that comes to mind quickly also lends itself to overheating the compressor
 
We need to Win The Lottery Jackpot Phil.
I helped my bud Crazy Ed in Joliet last week on his New Workshop garage.
36 X 48 X 14 foot ceilings.
Building is up. Conrete Floor real nice and no cracks anywhere.
All Wood. 5/8" plywood sheeting.
Costed a lot of Ficken $.
More to do. Needs more $.
 
thanks rick didnt know that...

and brian yea i think it would be nice to have enough money that i didnt need to work for it, it worked for me.
 
my wife walked by as I was looking at pictures of a guys garage he posted below


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theres zero doubt, the shop/garage looks darn impressive!, the detail work, the paint work, the insulated garage door, the clean well lighted interior and the cabinets all look great!,
at times my wifes questions and asumptions tend to iritate me!
and while, I fully realize most guys don,t have the room to build a working shop in thier home or a garage, with the room and height to install a car lift,you can,t really compare a working shop to what appears at least to me to be more of a display case,
I had to make due with a small home garage for 30 plus years before I retired, and, thats one major reason, I built my dream shop, so I'm all too aware of the space restrictions working out of a typical home garage imposes on anyone in this hobby.
I hated being cramped for floor space,
and even after I built a 36 ft deep x 75 ft long and 16 ft tall shop, youll find you always have a shortage of floor space, and obviously being organized and having a place to store tools and supplies becomes mandatory with any garage or shop regaurdless of floor space available!
the pictures of that shop are, impressive especially
"if clean and well organized is the goal"
something I easily admit I fail at quite often...
but as a working shop, and a tool junky I noticed
it looks far more like a display case for a car ,
than a working auto shop, .
now my wifes first comment was something like..

"why can,t you keep your shop looking like that?"
my instant answer was something like..
" looks impressive as hell, don,t it.....
but youll notice....
he does not seem to have many tools...
I don,t see a few of what I personally think are basic tools visible,
like a large air compressor,
decent MIG and TIG , AND ARC, AND ACETOLENE welder,
a MILLING MACHINE,
a CAR LIFT, 3 TOOL CHESTS ,
car ramps, 3 floor jacks, 6 12 ton jack stands,
assorted floor portable fans, lighting, mechanices creepers, floor mount drill press, 12-20 ton hydraulic press,
an engine hoist,
and a decent size tool box\chest....
transmission jacks,
a dozen 8 ft wide 3 ft deep ,4 or 5 shelf storage shelves,
along the wall, full of parts and supplies,
oil drain containers,
various engine stands, shop vacuums
ceiling fans, extensive overhead, motion detectors, motion sensor lighting, an alarm system, fire alarm sensors, mulitiple fire extinguishers , a phone and intercomb system, security cameras, and wall lighting fixtures etc.
all that takes up space and looks cluttered
I know that it takes a minimum of a certain amount of physical space to store tools you need and my old shop was 12 ft wide and 30 ft long , which made storing the required tools and putting a car in the shop at the same time difficult
yeah, It looks damn impressive, but it doesn,t look like any working shop I or any of my friends ever owned or worked in, it looks more like a garage , in your home you take your girl friends into to show them your new corvette!
if your serious you need a multi-layered approach and youll want a monitored alarm,
you can certainly get a decent deal if your willing to do the installation yourself.
first Id strongly suggest you buy a security system with enough cameras and the ability to record what they see.

a great deal of the rust issue most of us have can be reduced by proper planing,
tools should ideally be stored in a near moisture free area.
if your planing a shop a multiple plastic layer moisture barrier under the concrete floor of your shop will help a great deal,
if you bought a building that has no moisture barrier under the poured slab, you should consider the better epoxy based floor coatings
and in either case roof vent fans and ceiling fans that keep the air moving reduce the chances of parts and tools rusting.
most of us have some type of tool chest and if you have the tools long enough,
your sure to have issues with surface rust forming on those tools,
if the area you store the tools in does not dry and well ventilated.
now most of us will have noticed the better quality tool trays have a felt or plastic pad on the drawer floor
,if you spray the pools with a mist of WD40 occasionally,
the lower surface tends to retain the residue and constant use of the tools,
and occasional preventive misting with the WD40 will greatly reduce the rust formation issues.

http://www.dayattherange.com/?page_id=3667
locking gates on fences and house and shop doors will obviously be a start,
and having decent quality locks or chains etc. helps
having a couple nervous dog;s that bark every time they hear the mailman or ups truck certainly does not hurt either
as does having several motion sensor lights mounted on the home and shop,
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where they can provide both good lighting coverage and not be easily accessed from the ground without a ladder.
to reduce the possibility of prowlers disabling the lights.
an off sight monitored security system with multiple cameras that work in both day light and infrared at night certainly adds security.
having securely locking windows and doors and a burglar alarm with a battery back-up, cell phone wireless dialing capability , so the lines can,t easily be cut, and several very loud outside bells in the 120 decibel range adds further security!
I went with ADT monitored alarms with contacts on all doors and windows and motion sensors
layered security is obviously a necessity.

Think of it like you want to make your home the LEAST attractive to a prospective thief.
How you can go about doing this is using as many visible deterrents as possible.

#1. Exterior lighting of all access points is a deterrent. (One of the biggest at night)
#2. Security cameras are deterrents with SIGNS*I prefer hardwired*
#3. Dog's are deterrents, but BIG DOGS are also Security.
#4. Alarm systems are deterrents, with SIGNS
#5. Door locks, window break sensors, flashing alarm lights and sirens, etc.
#6. All of this should be before any prospective thief can even get to the homeowner and his defense weapon

http://www.homesecuritystore.com


https://security.adt.com/adt/#
0084968800209_A

youll need a large computer monitor for each, as they show real time camera views on all cameras
in addition,
I purchase TWO of these systems, one for the home and one for the shop, they can be monitored 24 / 7 off site and from your laptop or some cell phones
https://www.samsclub.com/sams/16ch-...00000475797&adid=22222222627000033060&veh=sem
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