getting that gearing and trans choice made correctly

Grumpy

The Grumpy Grease Monkey mechanical engineer.
Staff member
this is an area of performance car building that I find most guys either guess at or ignore, few guys do any research, or if they do, its only to ask a buddy what rear gear ratio they are running.
the fact is its all easily calculated and get reasonable close and many guys can,t tell they are not running the best available choice, if they get way off, they frequently blame the engine or cam selected

I'm always rather amused that so many guys want to get so darn confused about what is basically brutally simple, the purpose of a performance torque converter is to allow near instant access too and full use off and efficient use of the engines peak torque over most of its power band, the transmission must of course be set up to shift to the next lower gear each time the engine rpms start to exceed the ideal power range or drop back into the ideal power band if the torque available is no longer sufficient to easily move the car, to do this you simply need to know the cars drive train gearing tire size and the engines power band and red-line or upper rpm limitations, and the engines lower rpm power band effective limitations and a dyno tuning test session easily determines those factors, obviously you match YOUR engines limitations and power curve to the torque converter rear gear and engine, so under full throttle conditions you would want the engine to almost instantly access the engines 3000rpm range and the transmission to shift to the next gear every time rpms hit 6300rpm in THAT particular example, as THAT would allow maximum access to the engine torque curve.
my383dcomat.jpg


http://garage.grumpysperformance.co...gine-to-match-the-cam-specs.11764/#post-55651

http://garage.grumpysperformance.co...hing-the-drive-train-to-the-engine-combo.741/
powercurve.jpg

heres what DD200o software predicts my current corvette engines power curve is, I have a 700r4 transmission and 24.6: tall tires , you should be able to easily see why I selected a 3000rpm stall converter and added a shift kit to the transmission that allows it to reach a bit over 6000rpm under full throttle load shifts (I tried to get it to 6300 but they don,t make a kit that I could find at a reasonable cost)
given that info...if we take 10.5 and divide that by the 3.06 first gear in my current transmission we get a 3.43:1 rear gear ratio.
see info posted below.
I purchased a 4l80E for my corvettes eventual BIG BLOCK engine swap, its first gear ratio of 2.48 suggest a 4.11 rear gears about correct,many guys will not use the over drive top gear in their calculations for drag racing rear gears as they feel that they will perform best if those O.D. top gears are not considered.


http://users.erols.com/srweiss/calcrpm.htm

http://garage.grumpysperformance.co...electing-a-torque-converter-stall-speed.1715/

http://www.superchevy.com/how-to/tr...can-handle-1000-hp/?cx_source=cxrecs#cxrecs_s

https://700r4l60e.com/

reasonably expected E.T. from engine rear wheel horse power and car total weight with you driving it. REMEMBER THIS IS REAR WHEEL NOT FLYWHEEL HP IN THE CALCULATIONS AND YOUR WEIGHT IS INCLUDED IN THE CAR
http://www.wallaceracing.com/et-hp-mph.php
lets assume your horse power and weight calcs result in a very quick street corvette that can clock a 120 MPH 1/4 mile speed and you have 24.5" diameter rear tires, a bit of math shows youll be spinning that engine near 6200rpm with a 3.73:1 rear gear ratio with a 1:1 top gear transmission, and thats a very common result in a well built corvette drive train,that still allows considerably more top speed once O.D. is used
http://users.erols.com/srweiss/calcrpm.htm



heres the result if I had a TH400
th350ger.png

heres the result if I had a 700r4
700r4gr.png

heres the result if I had a 4L80E
4l80egr.png

GIVEN THAT THE INDEPENDENT REAR IN MY 1985 CORVETTES NEVER GOING TO LAST UNDER THE BIG BLOCK POWER CURVE IT SEEMS LIKE A DIFFERENT DIFFERENTIAL WILL BE NEEDED
volumetric.gif


every engine has a certain rpm range where its able to make the best torque, its torque that gets the car moving, gear the car so it spends almost all its time spinning in its most efficient power band, and youll maximize the engine's ability to put power to the pavement, gear the car so it spends most of its time below that power band or set the transmission and gearing so it shifts to the next gear well below, the horse power peak and efficiency suffers.
now obviously factors like car weight, exhaust restriction,engine compression limits due to low octane fuel, and tire diameter will effect your results, and valve train stress, transmission shift points and piston speed and port cross sectional areas tend to limit engine rpms on the upper end of the rpm range.
the higher the torque the engine produces the higher the converter stall speed is likely to be but its never an exact ratio relationship
Keep in mind when selecting a new performance torque converter that there are design limitations and strength limits to all designs, if your old engine made about 370 ft lbs and stalled near 2500 rpm, and
your new engine makes 470 ft lbs of torque thats about a 25% increase, in torque.
so you might, quite reasonably expect or guess that the stall speed would jump about 25% from 2500 rpm to near 3125 rpm,
( example 2500rpm x 1.25%-3125 rpm)
While that sounds reasonable, the real world is not as predictable.
In my experience it won,t necessarily jump a totally predictable amount,
simply because there is a wide variation in the torque converter designs,and engine torque curves and cam characteristics, compression ratios, displacements etc.
Id expect it to jump a bit less, to maybe nearer too 2950 rpm from my experience.
this is based on what I've seen when guys bolt the same converter and transmission they formally had behind a performance 350- 383 SBC
behind a new 454-496 BBC engine
ID also point out that occasionally youll find a converter that worked just fine behind a SBC,
fails when you introduce it to a 25%-50% torque increase with a BBC swap


For performance applications ,as a general rule the first gear ratio of your transmission multiplied times your rear gear ratio should fall in the 10:1-10.5:1 range, you need to know your tire diameter, and you generally don,t want to have the engine spinning at over about 3000rpm at 70 mph if you use the car for transportation, or well under its best operational rpm range most of the time and you certainly don,t want the automatic transmission to shift at well under your peak power or have a stall torque converter speed well below the effective power band.
If you were gearing the car to actually race it you would expect to be spinning the engine at peak effective rpms on the power band as you run through the lights at the end of the track, if your engine peaks near 6300 rpm like the software dyno posted here shows about 500 flywheel horse power and thats about 400 rear wheel horse power and you take the corvettes weight of about 3400 lbs
http://www.wallaceracing.com/et-hp-mph.php
the calculator suggests 11.89 seconds and MPH of 113.69 MPH.
Id get the car to reach 6400 rpm at 120 mph

horse power is measured/ calculated with the formula torque x rpm divided by 5252-- hp
THUS ITS THE FORCE OR TORQUE MULTIPLIED BY, THE RPM THAT IT CAN BE APPLIED AT, THAT DETERMINES THE RATE AT WHICH THAT FORCE AVAILABLE OR WORK CAN BE ACCOMPLISHED

EXAMPLE
450 FT LBS OF TORQUE AT 3500RPM= 300 HP
450 FT LBS OF TORQUE AT 6500RPM= 557 HP

on a street performance car application, the goal, is usually gearing the car to maximize the usable torque curve, while maintaining reasonable mileage and engine durability.
on a race car application, the goal, is usually gearing the car to maximize the usable horse power available, this mandated the use of a higher average RPM curve,where your willing to swap some efficiency for greater average power.
that allows all the shift points to be a bit higher rpm than the horse power peak, allowing each shift to have the engine fall in rpms to land very close to the torque peak, thus maximizing the useable horse power and torque

powerbands.jpg

obviously there would be significant changes in components selected for each application moving the torque and peak power in each application, but for clarity Ill use the same dyno chart and point out the different power curve sections you would tend to gear the car for, and modify the shift points to access

do a few calculations, think about the rpm band
YOUR engine makes its best power in,
and YOUR tire diameter
and YOUR cars weight
and YOUR rear gearing,
and YOUR trans GEARING

http://www.wallaceracing.com/calcrgr.php

http://www.wallaceracing.com/gear-speed.php


http://www.wallaceracing.com/Calculators.htm

https://700r4l60e.com/

http://vexer.com/automotive-tools/speed-rpm-calculator

http://vexer.com/automotive-tools/1-4-mile-ET-HP-MPH-calculator

http://www.tciauto.com/tc/racing-calculators/

http://forum.grumpysperformance.com/viewtopic.php?f=52&t=10705&p=46582&hilit=better+expected#p46582
autogear.png


USE THE LINKED CALCULATORS
http://www.wallaceracing.com/gear-speed.php
http://www.race-cars.net/calculators/et_calculator.html
http://www.wallaceracing.com/calc-rgr.php
http://www.datsuns.com/Tech/whentoshift.htm
http://www.frontrange4x4.com/forums/sho ... nformation
http://www.carcraft.com/techarticles/cc ... to_01.html
http://purplesagetradingpost.com/sumner ... index.html
http://www.tciauto.com/tc/gear-ratios
http://www.5speeds.com/ratios.html
yes as always theres those dreaded INFO links, you would rather ignore too finding your own applications answers

http://garage.grumpysperformance.co...hing-the-drive-train-to-the-engine-combo.741/

http://garage.grumpysperformance.co...late-gear-ratios-and-when-to-shift-calcs.555/

http://garage.grumpysperformance.co...electing-a-torque-converter-stall-speed.1715/

http://garage.grumpysperformance.com/index.php?threads/matching-the-combo.11020/#post-48707

http://tire-size-conversion.com/gear-ratio-calculator/


http://garage.grumpysperformance.co...-calculators-and-basic-math.10705/#post-50173

http://garage.grumpysperformance.co...y-in-building-a-good-engine.11682/#post-54682

http://www.bgsoflex.com/auto.html

heres a darn good couple of chart's showing the effect on the cars lap time's that the selection of the correct rear gear ratio had, keep in mind this will need to be tested with every engine and drive train combo, and obviously the type of track, or speeds and tire diameter , your engines power curve, the car weight and the suspensions and tires will effect the results

FInal%2BDrive%2Bgraph%2B-%2Bgingerman.JPG


Final%2BDrive%2BGraph%2B-%2Bwaterford.JPG



In response to Jens

Here since they keep disappearing. http://www.crankshaftcoalition.com/wiki/images/9/9...
Transmission_dimensions.jpg


Return to Dimensions of common GM automatics
Dimensions.jpg

http://www.crankshaftcoalition.com/wiki/images/3/3...
Dimensions.jpg


All dimensions are in inches.

Powerglide (bellhousing pattern - Chevrolet, Fit-all)
Style A B C D E
short shaft 25 23/64 16 5/16 20 9/16 3 ¾ 19
TCI shorty 17 15/16 16 5/16 20 9/16 N/A 19
long shaft 27 9/16 16 5/16 20 9/16 3 ¾ 19



TH350 (bellhousing pattern - Chevrolet, BOP, Fit-All)
Style A B C D E
6" tailshaft 27 11/16 21 5/8 20 3/8 3 ¾ 19 1/8
9" tailshaft 30 11/16 21 5/8 20 3/8 3 ¾ 19 1/8
12" tailshaft 33 27/32 21 5/8 20 3/8 3 ¾ 19 1/8



TH400 (bellhousing pattern - Chevrolet, BOP)
Style A B C D E
C tailshaft 28 3/8 24 5/16 26 15/16 4 ¼ 20
D tailshaft 33 27/32 24 5/16 27 15/16 4 ¼ 20
13" tailshaft 37 7/8 24 5/16 27 21/32 1 ¾ 20



2004R (bellhousing pattern - BOP, Fit-All)
Style A B C D E
All 27 11/16 integral tailhousing 27 3 ¾ 19 1/8



700R4 4L60 (4L60E 1993-1995) (bellhousing pattern - Chevrolet)
Style A B C D E
All except Corvette 30 ¾ 23 3/8 22 ½ 3 ¾ 20
Corvette(1982-1996) 29 7/8 23 3/8 22 ½ 3 ¾ 20



4L60E/4L65E 1996-Later (bellhousing pattern - Chevrolet/removable)
Style A B C D E
All except Corvette & LS1 30 ¾ 21 ¾ 23 3/16 3 ¾ 18 ¼
Corvette (transaxle) N/A N/A
LS1-style (1998-later) 31 5/32 21 ¾ 23 19/32 3 ¾ 18 ¼



4L80E/4L85E 1991-Later (bellhousing pattern - Chevrolet)
Style A B C D E
Std. 2wd 32 11/16 26 30 3/8 4 ¼ 20
HD 2wd 31 15/16 26 30 3/8 4 ¼ 20
HD long 33 26 30 3/8 4 ¼ 20
4 X 4 29 26 30 3/8 N/A 20



[edit] Weights

Weight (approximate, in pounds):

Powerglide- wet 110
TH200C- 96
TH350- wet 130
TH400- wet 140
TH2004R- 132
4L60E- wet 175
4L80E- wet 255


 
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heres a rather easy 1/8th mile to 1/4 mile times conversion chart
that will on occasion come in handy

http://cochise.uia.net/pkelley2/eight-to-quarter.htm

reasonably expected E.T. from engine rear wheel horse power and car total weight with you driving it.
http://www.wallaceracing.com/et-hp-mph.php

tire load and speed ratings
http://www.tirerack.com/tires/tiret...tires&ef_id=VFFFJwAAAc4Vx3Z-:20151004023733:s


tire diameter from printed size
http://tire-size-conversion.com/tire-size-calculator/

http://www.csgnetwork.com/tiresizescalc.html
 
think about the effect of applied gearing, as a guy with an engineering back ground I do a bit of math,
yes I realize several of you spent all your time in math class , thinking about the gal you were dating at the time
and see a rather interesting comparison potential that might prove instructive & useful here.

here math is useful, if you understand your limited factors like tire size, power to weight, gearing engine rpm limitations etc. do a bit of math and selecting the correct matching gearing won,t be that difficult.
think logically , if you know your engines peak horse power,rpm, torque peak,rpm and tire size, the cars weight, its just basic math to calculate the rear gearing that matched the power curve your working with.

horse power is measured/ calculated with the formula torque x rpm divided by 5252= hp
THUS ITS THE FORCE OR TORQUE MULTIPLIED BY, THE RPM THAT IT CAN BE APPLIED AT, THAT DETERMINES THE RATE AT WHICH THAT FORCE AVAILABLE OR WORK CAN BE ACCOMPLISHED
EXAMPLE
450 FT LBS OF TORQUE AT 3500RPM= 300 HP
450 FT LBS OF TORQUE AT 6500RPM= 557 HP
on a street performance car application, the goal, is usually gearing the car to maximize the usable torque curve, while maintaining reasonable mileage and engine durability.
on a race car application, the goal, is usually gearing the car to maximize the usable horse power available, this mandated the use of a higher average RPM curve,where your willing to swap some efficiency for greater average power.
that allows all the shift points to be a bit higher rpm than the horse power peak, allowing each shift to have the engine fall in rpms to land very close to the torque peak, thus maximizing the usable horse power and torque

powerbands.jpg

obviously there would be significant changes in components selected for each application moving the torque and peak power in each application, but for clarity Ill use the same dyno chart and point out the different power curve sections you would tend to gear the car for, and modify the shift points to access

lets assume you have 26" diameter tires on your car,and your car weights 3500 lbs, and you have 400 rear wheel horse power, use the calculator below
reasonably expected E.T. from engine rear wheel horse power and car total weight with you driving it.

http://www.wallaceracing.com/et-hp-mph.php

Here is a list that I found posted for the trucks that use the 4L80E forChevy.

AVALANCHE 02-03 4 SP RWD/4X4 V8 8.1L 4L80E

C/K PICK-UP 1500-2500 95-99 4 SP RWD/4X4 V8 5.0L/5.7L/6.0L/7.4L/6.5L DIESEL4L80E 17 BOLT PAN

C/K PICK-UP 1500 00-03 4 SP RWD/4X4 V8 6.0L 4L80E

C/K PICK-UP 2500 00-03 4 SP RWD/4X4 V8 5.7L/6.0L/7.4L/8.1L/6.5 DIESEL4L80E

C/K PICK-UP 3500 95-03 4 SP RWD/4X4 V8 5.0L/5.7L/6.0L/7.4L/8.1L/6.5L DIESEL4L80E 17 BOLTPAN

SUBURBAN 1500-2500 95 4 SP RWD/4X4 V8 7.4L/6.5L DIESEL4L80E

SUBURBAN 1500 96-99 4 SP RWD/4X4 V8 6.5L DIESEL4L80E

SUBURBAN 2500 96-03 4 SP RWD/4X4 V8 5.7L/6.0L/7.4L/8.1L/6.5L DIESEL4L80E

TAHOE/YUKON 95-03 4 SP RWD/4X4 V8 6.0L/8.1L/6.5L DIESEL4L80E

VAN FULL SIZE 2500 96-03 4 SP RWD V6 4.3L V8 4.8L/5.7L/6.0L/8.1L 6.5L DIESEL4L80E 17 BOLT PAN

VAN FULL SIZE 3500 95-03 4 SP RWD V6 4.3L V8 4.8L/5.7L/6.0L/7.4L/8.1L/6.5L DIESEL4L80E17 BOLT PAN
Your ET / MPH computed from your vehicle weight of 3500 pounds and HP of 400 is 12.00 seconds and MPH of 112.59 MPH.
a 26: tall tire is about 82" in diameter , thus the car moving at 162 feet per second, thats 162 x 12=1944 inches and the rear wheels rotate at about 23.7 revolutions per second at that speed, 1944 " divided by 82"=23.7


now run the math back through the known values and you find a difference in the way that cars horse power might have been produced and applied
if we assume theres a 4.88:1 rear gear ratio, that indicates an engine speed of near 6939 rpm, or 302.f ft lbs of torque =400 hp

(23.7 revolutions x 4.88 gear x 60 second =6939 rpm)
(this is similar to a performance 302 z28 sbc)


if we assume theres a 4.11:1 rear gear ratio, that indicates an engine speed of near 5844 rpm, or 449 ft lbs of engine torque =400 hp
(23.7 revolutions x 4.11 gear x 60 second =5844 rpm)

(this is similar to a performance 383 sbc)


thus it takes about 1095 higher rpm and a higher gear ratio to produce similar results if your producing less torque, and as the rpms increase so does the engines internal stress levels and your also at some point going to have valve train control and durability issues as rpms increase.
an obviously if you know the tire size, & diameter, your engine horse power, the cars weight, and predicted speed, you can rather easily calculate the matching gear ratio needed.
if that predicted rear gear ratio falls lets say mid way between a 4.11:1 and a 3.90:1 your almost always going to be better off selecting the lower numerical 3.90:1 ratio to allow a bit more car speed without increasing engine rpms as you add power increasing mods


volumetric.gif

P12CHARTS.jpg

I get asked why the 301/302-327-331 sbc engine,s, are just not seen as commonly any more, the basic reason is the 283-327 they were built from are no longer as common, and easy to locate as the current 350 basic core engine,s that are used to build the 383-396-401 SBC engines being built , as the 350 sbc is far more common.
and the fact you can usually generate about 1.2-1.3 ft lbs of torque
PER CUBIC INCH OF DISPLACEMENT
just some info guys....
there's a GOOD REASON why the 302 is less than popular now,
compared to a 383-401 stroker built from a 350 basic block.

THERE'S NO way a 302 with its 3" stroke and the higher stress on the valve train that rpms over 7000rpm that the 302 sees will match the results and dependability a 383-396-401 stroker combo with its 3.75"-3.875" stroke and under 6500rpm valve train stress will produce
lets say a 302 can produce 1.25-1.4 hp per cubic inch,
you can do the same with a 396 sbc
your looking at say 410-420 hp for the 302, and a similar 396 sbc costing almost the same will produce nearer too 535 hp with the same hp per cubic inch
WITH LOWER VALVE TRAIN STRESS,
its a FACT your far more likely to have valve train problems at over 6500rpm than at under that rpm
there's also a much faster ramp up on the torque curve with the larger displacement.
we USED to build 301-327-331 sbc when the only heads we could get were ported fuelie heads back in the 1960s, those cylinder heads flow limitations, limited the effective displacement that could effectively be fed, those days are long gone, with the current aftermarket heads.

example

http://airflowresearch.com/articles/article031/A-P1.htm

http://www.chevytalk.org/fusionbb/showt ... id/131229/

http://www.bracketmasters.com/small_blo ... 383_cu.htm

http://airflowresearch.com/articles/art ... A14-P1.htm

http://airflowresearch.com/articles/art ... A16-P1.htm

BTW USING A HYDRAULIC LIFTER VALVE TRAIN in a 302-331 SBC that's built for MAX HP,is about as useful as snow shoes on a snake


Im surely not suggesting you can,t build a killer 302 or 327 engine, only that a 377-406 built along similar lines at a similar cost has some advantages

http://garage.grumpysperformance.com/index.php?threads/heads-for-302-sbc.11492/

http://garage.grumpysperformance.co...k-for-in-a-good-engine-combo.9930/#post-38054

http://garage.grumpysperformance.com/index.php?threads/bits-of-383-info.38/


http://garage.grumpysperformance.com/index.php?threads/tips-on-building-a-383-sbc-stroker.428/

http://garage.grumpysperformance.com/index.php?threads/stroker-tips-by-len-emanuelson.1249/


http://garage.grumpysperformance.com/index.php?threads/useful-calculators.40/

http://garage.grumpysperformance.co...ty-thats-key-in-building-a-good-engine.11682/


http://garage.grumpysperformance.co...-calculators-and-basic-math.10705/#post-46737

grumpy, I,ve noticed that a great many of the links you post,
are too off site calculators, or charts based on calculators
do you really think those calculators are accurate?

If you break down that question your basically asking if
"MATH IS ACCURATE" and if decades of hands on experience maters,
yes if you use valid info in those calculations, and use data thats valid for the application,
you can reasonably expect valid answers
well the basic rule applies,
GARBAGE INFO IN
= GARBAGE INFO OUT


https://robrobinette.com/et.htm

http://www.wallaceracing.com/et-hp-mph.php


http://www.wallaceracing.com/Calculators.htm

http://hpwizard.com/engine-horsepower-calculator.html

http://www.csgnetwork.com/automotiveconverters.html

http://users.erols.com/srweiss/

http://www.gtsparkplugs.com/AutomotiveCalculators.html

http://www.bgsoflex.com/auto.html

http://www.tciauto.com/tc/racing-calculators/

http://www.holyrollerz.org/automotive-calculators

https://autocalc.onlinedyno.com/

http://www.prosystemsracing.com/calculate.html

http://hotrodworks.net/hotrodmath/quarter.html

http://www.assassinracing.com/tech/drag_calc.html

http://www.dragtimes.com/gear-ratio-calculator-mph-speed.php

http://www.bgsoflex.com/bestheader.html


of course having reference books helps define the questions,
and understanding what info valid

https://www.cartechbooks.com/featuredlinks/calculators/

 
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I know what gear I need Grumpy.
I did the race math prior on Wallace racing.
Pontiac had it figured out in 1962-63 on SD 421's.
I have an edge no Corvette with IRS has. I can change gears in 20 minutes or less. Drop out 3rd member 1957 - 58 Pontiac Rear. Street gear with Posi.
And a Race gear with a solid full body steel race spool.
Nothing to break. Launch at 4,000-5,000 rpms.
I have plenty of 9.3 rears. I planned way ahead of all.

Have 275 Mickey Thompson Drag radials now. Drove to Cordova, Illinois in the T/A made 20 some full blast passes. started to rain. Drove home in the downpour A-OK 95 miles one way.
All there impressed at Cordova.

I will buy real racing slicks too. Likely Mickey Thompson Slicks.
 
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