"JUNK" Hydraulic Lifters - Mystery Solved!

Loves302Chevy

"One test is worth a thousand expert opinions."
refer to these previous posts for the complete story:
http://garage.grumpysperformance.com/index.php?threads/update-334-sbc-lives-again.11882/

http://garage.grumpysperformance.co...help-i-might-have-no-oil-to-the-rockers.3397/

http://garage.grumpysperformance.co...e-parts-dont-come-in-plain-white-boxes.11940/

After I finally got all the problems I had with the 334 SBC worked out, I started to clean up and re-organize
my engine parts. I came across a set of used GM Delphi type hydraulic lifters with the hardened bases.
hardface.jpg
I can't remember what SBC engine they came out of, or why I saved them, but I think it was because the bases
on every lifter in this entire set were mirror polished with not even the slightest bit of wear and I kept them as
a reminder to myself that I wanted to use this type of lifter with my next flat-tappet hydraulic camshaft.

reflection.jpg

For those reading this for the first time, for the 334 I bought these lifters - http://www.skipwhiteperformance.com/detail.aspx?Item=J-817
The ad says: "You will receive genuine Delphi / GM lifters. Use nothing but Genuine Delphi lifters. 100% made in the USA
We have contacted the three cam companies we deal with, Crane, Lunati, and Howards, and all highly approve of this lifter. In the past we marketed these lifters under the former name, "Eaton" They are the exact same lifter.
We purchase our Delphi lifters in bulk trays of 122 each, as all engine builders do. We use them in all of our engines running a hyd. flat tappet cam. You will receive a complete set of 16 in an unmarked well protected package. The cost difference is well worth the difference, but rest assured these are genuine Delphi lifters. We can provide proof for those that are concerned. They are genuine Delphi tappets, made in the USA
"

from Robert's post on another site, "The major 'offshore' producer of lifters is currently Eaton with plants in Mexico, India, Turkey and a new plant in China."

So I guess that sellers can get away with advertising MADE IN THE USA even if the parts really aren't made here!

So now I had my opportunity to do a side-by-side comparison between this lifter and the "JUNK" set that
did not pump oil to the rocker arms below about 1700 rpm and started to eat a lobe on my new camshaft.
Hopefully, I would discover the difference that caused these lifters not to work, AND I DID!

side by side comparison.png pushrod seats upside-down sbs.jpg pushrod seats right side up sbs.jpg .241 pushrod seat.jpg .299 pushrod seat.jpg plungers in bodies sbs.jpg pushrod seat stick-out 2.jpg pushrod seat stick-out.jpg

The spring of the used GM is slightly shorter than the one in the 2.5 hours used JUNK Delphi, but
who knows how many miles are on the GOOD GMs. The big difference is in the pushrod seats.
The JUNK Delphi measures .299" and GM measures .241" for a difference of .058". When both
are put back together without the retaining rings, the seat on the JUNK Delphi sticks out the
thickness of 2 pennies, or .119".

During normal operation the metering disc is supposed to momentarily unseat from the bottom of
the pushrod seat, and the oil inside the lifter can then flow out to the pushrod and rocker arm.
It is my belief that the reduced clearance from the thicker seat and resultant increased plunger
spring pressure does not allow the metering disc to function properly, causing the oil to remain
trapped inside the lifter. This might also keep the valves in the heads from seating.

Part of me wants to swap the pushrod seats from the GM lifter into the Junk Delphis and test them
in an engine to prove whether I solved this mystery, or not. But I will resist.

worn10.gif


lifter1jpg.jpg

lobeangle.jpg


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great post!
the answers even easier than you think here
for the push rod to flow significant oil volume,
to keep the rocker well lubed,
there must be repeated vertical movement of the upper disc in the hydraulic lifter, and the clearance allowing oil to flow up the pushrod as valve spring pressure on the hydraulic lifter seat forces the trapped oil up and out through the pushrod, through the rocker oil feed holes


hylifters.jpg

as the cam rotates under the lifter seat constant oil pressure in the lifter gallery,tries, to fill the space under the push rod seat, but only while the lifter is not compressed by the valve spring while its on the cams base circle is there significant clearance for oil to flow and fill the void, theres generally about .100 clearance between the lifters push rod seat in the fully extended location,and the base of the lifter internally , think about that
if you have a .241 push rod seat, and you preload the lifter 1/2 turn your forcing the lifters push rod seat down about .060, that leaves, a .040 tall and about .500 diameter internal lifter volume, of oil capacity, to be forced up the push rod during each rotation cycle.
install the .299 lifter seat in a similar lifter body and youve reduced the internal oil capacity to nearly zero volume under the push rod seat , from about .060 to .o10 so you get a huge reduction in oil volume that can be potentially forced up the push rod as the cam lobe rotates under the lifters base.

SBCOilingnew.png

A-ENGINE-OIL-02-small-block-v8-lub-sys.gif
 
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Thanks Grumpy. I would like to believe that Americans that were going to lose their jobs
to operations being moved overseas, altered the drawings so that the foreign plants would
make a bad product, to teach them a lesson. Too bad I got burned by them, as well as so many others.

I'm changing my voting affiliation from Independent to Republican tomorrow
so I can vote in the primary. Go Trump!
 
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