lube system info

grumpyvette

Administrator
Staff member
just got asked

" I just installed a new oil pump and have no oil pressure over about 1500rpm. but IM pulling about 24 psi at IDLE?? whats wrong GRUMPY"

I know some of you gentlemen would rather dig your own eyes out of your face with a rusty fork than read links, sub-links and posted info, but amazingly there useful info , in them, like tools that let you detect cam wear early, when to swap filters
what lubes to use,how to adjust and clearance valve trains, use of magnets to trap metallic crud and limit damage, which filters to use, etc.

the total amount of assembly lube you put on the cam and rotating assembly rarely can exceed 4 OZ and that EASILY fits into an oil filter, so if your getting more crud than the first oil filter traps in the first 30 minutes during the engine brake-in process, logic says its COMING from someplace and a quick look at the filter internals with the tool linked above and the magnets you should have installed should give you a good idea as to the source:thumbsup:
there are oil pump testers available commercially or if your mechanically inclined you can fabricate one with reasonable care, after a bit of measuring and purchasing a gauge, if you don,t test you won,t know whats going on,
http://cvrproducts.com/oil-pressure-test-kit/
oilpumptesterdd.jpg


you should NEVER shim an oil pumps pressure relief spring as it may prevent the piston it holds from moving down its bore far enough to allow it to open the bay-pass passage, that allows the pressure on the high pressure side of the oil pump from bleeding off back into the intakes side of the oil pump, the springs come in several resistance strength levels, but extensive testing has shown now increased bearing protection at pressure levels exceeding 65 psi, higher strength pressure relief springs, just increase engine rotational resistance

http://www.summitracing.com/parts/mel-77070/overview/
Oil Pump Springs, 70 psi, Steel, Pink, Pins, Chevy, Big Block, Kit

http://www.summitracing.com/parts/mel-7760m/overview/

http://www.summitracing.com/parts/stf-35250/overview/

oilspring.jpg


Melling 55070
70 psi, Steel, Pink, Pins, Chevy, Small Block, Kit
Melling 77070
Oil Pump Springs, 70 psi, Steel, Pink, Pins, Chevy, Big Block, Kit
Melling 55058
Oil Pump Springs, 58 psi, Steel, Yellow, Pins, Chevy, Small Block, Kit
Melling 55078
Oil Pump Springs, 78 psi, Steel, Green, Pins, Chevy, Small Block, Kit
Melling 77060
Oil Pump Springs, 60 psi, Steel, Black, Pins, Chevy, Big Block, Kit
Melling 55049
Oil Pump Springs, 49 psi, Steel, Green, Pins, Chevy, Small Block, Kit
Melling 77052
Oil Pump Springs, 52 psi, Steel, Purple, Pins, Chevy, Big Block, Kit
Melling 7770M
Oil Pump Springs, 70 psi, Steel, Pink, Chevy, Big Block, Set of 5
Melling 5556F
Oil Pump Springs, 55 psi of Force, Steel, Chevy, Small Block, Set of 5
Melling 5570F
Oil Pump Springs, 70 psi, Steel, Pink, Chevy, Small Block, Set of 5
Melling 7760M
Oil Pump Springs, 60 psi, Steel, Black, Chevy, Big Block, Set of 5
Melling 7752M
Oil Pump Springs, 52 psi, Steel, Purple, Chevy, Big Block, Set of 5
Melling_Spring_Specs.jpg

http://store.summitracing.com/partdetail.asp?autofilter=1&part=SUM-900510&N=700+115&autoview=sku
sum-900510.jpg

http://www.circletrack.com/techarticles ... index.html

http://forum.grumpysperformance.com/viewtopic.php?f=44&t=799&p=1161#p1161

http://forum.grumpysperformance.com/viewtopic.php?f=32&t=939&p=1582&hilit=+filter+tool#p1582

http://forum.grumpysperformance.com/viewtopic.php?f=52&t=282
use a good 7-8 quart baffled oil pan
canton2.jpg

the oil pick-up needs to be mounted between 3/8-1/2" from the oil pan floor.MOUNT THE PUMPS INTAKE TOO CLOSE TOO THE PAN FLOOR AND YOU'LL GET THE RESULTS YOUR SEEING! THE reason is that at low rpms the pumps pick-up can feed enough oil but speed up the pump, the flow requirement goes up and since the pick-up can,t supply the pumps needs, it can,t get the oil flow into the pump it requires and oil pressure falls rapidly to near ZERO ..until the rpms drop back to the point where the pick-up CAN supply the pumps needs

HERES MORE OIL INFO

small block oil pumps generally but not in all cases have 5/8" pickup tube diam. while BIG blocks generally but not in all cases have 3/4" pickup tube diam.
keep in mind that in many cases the big block pump can be bolted onto and used on the small block engine (a common mod) and that you need to carefully check clearances on the oil pump,oil pump drive shaft to distributor length and pan to pickup clearances in all oil pump installations

braze the pick-up tube to the pump body so the pick up is 3/8" MINIMUM, 1/2" maximum from the oil pan floor and use a large lump of MODELING CLAY (every mechanic should have some its great for checking clearances)on the pickup then install the pan temp. with no gasket and remove to measure the thickness of the clay
your local arts/craft store sells it in 1 lb blocks I usually use brite blue or black but suit your self, a digital caliper or even a ruler will get you the thickness measurement your looking for)

http://store.yahoo.com/teacher-parent-store/modelingclay.html

http://www.guildcraftinc.com/ProductInfo.aspx?productid=102-500

once its correctly positioned ,remove the bye pass spring and gears from the oil pump,and have the pick-up brazed or welded to the pump body, then after it SLOWLY AIR cools (DON,T DROP IT IN WATER LET IT AIR COOL)replace the bypass spring and gears, lube the pump,with assembly lube on the gears, check the clearances, check clearances again! and install! just be damn sure its brazed or welded in the correct location as that 3/8"-1/2" is critical to good oil volume feeding the pick-up
710oilpumps.jpg


pump02.jpg


http://users.erols.com/jyavins/solder.htm
http://www.tinmantech.com/html/faq_brazing_versus_soldering.html

http://www.epemag.wimborne.co.uk/solderfaq.htm

silver soldering is basically lower temp brazeing , the soldering metal flows over the surface and into micro cracks in the surace of the other metal forming a almost unremoveable bond to the other metals surface it allows you to stick iron to steel or brass to steel, it works more or less like normal solder does on copper but at higher temps and has a much stronger grip in addition too working on iron and steel

pump03.jpg


pump04.jpg


I vastly prefer the 5 BOLT BBC style pumps with the 12 tooth gears and thier larger 3/4" pick-up VS the small 4 bolt pumps with thier 5/8" pick-ups and 7 tooth gears. the oil flow is both higher pressure at low rpms and smoother in pulse presure spread,no! you don,t need it on a non-race combo, or even on some race combos but its nice to have and I willingly will loose a few hp pumping oil for better engine lubracation

most comon question I get? "will a high volume oil pump help or hurt my engine?" followed by some guy saying
"If you're using a stock capacity pan, the high volume oil pump could actually suck out all the oil from the pan before it is drained back in, thus creating bad, bad problems"
absolutely proven false bye SMOKE YUNICK with HIGH SPEED PHOTOGRATPHY and CLEAR WINDOWS IN ROCKER COVERS AND OIL PANbut what can and does happen is the oil pump pickup can and does get mounted or moved too high or low in the oil pan,restricting access to the oil supply, sometimes the pickup comes loose or under hard acceleration or brakeing the oil in a non-baffled pan can rush away from the pickup under (G) forces, this is not pumping the pan dry, a baffled pan with a windage screen with the same oil supply volume would work perfectly
ok lets look at a few things, pressure is the result of a resistance to flow , no matter how much oil is put out by the oil pump there is almost no pressure unless there is a resistance to that oil flow and the main resistance is from oil trying to flow through the bearing surface clearances and once the pumps output pressure exceeds the engines ability to accept the oil flow at the max pressure the oil return system/bypass spring allows the oil circles back through the pump ,now the amount of oil flow necessary to reach the furthest parts in the engine from the oil pump does not go up in direct relation to rpm, but it instead increases with rpm at a steadily increasing rate that increases faster than the engine rpm due to centrifugal force draining the oil from the rods as they swing faster and faster since energy increases with the square of the velocity the rate of oil use goes up quite a bit faster due to the greatly increased (G-FORCES) pulling oil from the rod bearings over 5000rpm going to 8000rpm than the rate of oil flow increases from 2000 rpm to 5000rpm (the same 3000rpm spread) and remember the often stated (10 lbs per 1000rpm)needs to be measured at the furthest rod and main bearing from the pump not at the pump itself, next lets look at the oil flow itself, you have about 5-6 quarts in an average small block now the valve covers never get and hold more than about 1/3 to 2/3 of a quart each even at 8000 rpm (high speed photography by SMOKEY YUNICK doing stock car engine research with clear plastic valve covers prove that from what Ive read) theres about 1 quart in the lifter gallery at max and theres about 1 quart in the filter and in the oil passages in the block, that leaves at least 2 quarts in the pan at all times and for those that want to tell me about oil wrapped around the crankshaft at high rpms try squirting oil on a spinning surface doing even 2000rpm (yes that's right its thrown off as fast as it hits by centrifugal force, yes its possible for the crankshaft WITHOUT A WINDAGE SCREEN to keep acting like a propeller and pulling oil around with it in the crank case but that's what the wrap around style milodon type windage screen is designed to stop)the only way to run out of oil is to start with less than 4 quarts or to plug the oil return passages in the lifter gallery with sludge or gasket material! now add a good windage tray and a crank scrapper and almost all the oil is returned to the sump as it enters the area of the spinning crankshaft! forming a more or less endless supply to the oil pump, BTW almost all pro teams now use DRY SUMP SYSTEMS WITH POSITIVE DISPLACEMENT GERATOR PUMPS that are 3,4,or 5 stage pumps each section of which has more volume than a standard volume oil pump because its been found total oil control is necessary at high rpms to keep bearings cool and lubed

NOW I POSTED THIS BEFORE BUT IT Needs REPEATING
ok look at it this way,what your trying to do here is keep an pressurized oil film on the surface of all the bearings to lube and cool them and have enough oil spraying from the rod and main bearing clearances to lube the cam and cylinder walls/rings. now a standard pump does a good job up to 5000rpm and 400 hp but above 6000rpm and 400hp the bearings are under more stress and need more oil flow to cool and because the pressure on the bearings is greater you need higher pressures to maintain that oil film.lets look at the flow versus pressure curve. keep this in mind, good oil flow volume across the bearing surfaces to cool and lubricate them and to provide a boundary layer between the metal surfaces is more important than the pressure reached at all rpms. since oil is a liquid its non-compressible and flow will increase with rpm up to the point where the bypass circuit starts to re-route the excess flow at the point were the pressure exceeds the bypass spring pressure. but the volume will be equal to the pumps sweep volume times the rpm of the pump, since the high volume pump has a sweep volume 1.3-1.5 times the standard pump volume it will push 1.3-1.5 times the volume of oil up to the bypass circuit cut in point,that means that since the engine bearings leakage rate increases faster as the rpms increase because the clearances don,t change but the bleed off rate does that the amount of oil and the pressure that it is under will increase faster and reach the bypass circuit pressure faster with the high volume pump. the advantage here is that the metal parts MUST be floated on that oil film to keep the metal parts from touching/wearing and the more leakage points the oil flows by the less the volume of oil that's available for each leakage point beyond it and as the oil heats up it becomes easier to push through the clearances.now as the rpms and cylinder pressures increase in your goal to add power the loads trying to squeeze that oil out of those clearances also increase. ALL mods that increase power either increase rpms,cylinder pressures or reduce friction or mechanical losses. there are many oil leakage points(100) in a standard Chevy engine.
16 lifter to push rod points
16 push rod to rocker arm points
32 lifter bores 16 x 2 ends
10 main bearing edges
9 cam bearing edges
16 rod bearing edges
2 distributor shaft leaks
1 distributor shaft to shim above the cam gear(some engines that have an oil pressure feed distributor shaft bearing.)
so the more oil volume the better.Chevy did an excellent job in the design but as the stresses increase the cooling volume of the extra oil available from the larger pump helps to prevent lubrication delivery failure, do you need a better pump below 5000rpm or 400hp (hell no! at that level the stock pump works fine) above that level the extra oil will definitely help possible deficient oil flow and bearing cooling and a simple increase in pressure does not provide a big increase in volume that may be necessary to keep that oil film in the correct places at the correct volume at all times.the stock system was designed for a 265cid engine in a passenger car turning a max of about 6000 rpm but only having the stress of under 300hp transmitted to the bearings, Im sure the original designers never thought that the sbc or bbc would someday be asked to on occasion hold up to 450-800hp and 6000-8000 rpm. nor did they foresee valve springs that placed sometimes as much as 500lbs and up loads on the lifters and the use of over 9 to 1 compression ratios in the original design so the oil volumes and pressures necessary to cool those valve springs and bearings at those stress levels were never taken into account for that either , the stock pump works but was never designed for the loads and rpms that a modern engine hotrodded to over 450hp sees

the standard volume pump gears are about 1.2" long the high volume pump gears are about 1.5 inches long (depends on manufacturer)
heres the descriptions right from Chevy

12555884
SBC Oil Pump, High Pressure Z28/LT1. Production high-pressure oil pump with 1.20" gears.Will produce 60-70 psi oil pressure. Does not include screen. The pickup tube dia. is 5/8" for this pump.
62.17

14044872
SBC Oil Pump, High-Volume. This high-volume pump has1.50" long gears.It has approximately 25% more capacity than a production pump at standard pressure. Does not include screen.

and yes I commonly build small blocks using bbc oil pumps like the ls7 pump, it has 1.3" gears but they are bigger in diam. and have 12 not 7 teeth like the small block pumps (many standard sbc pickups use 5/8" diam. pickups) (the ls7 pump is best used on 8qt-9qt road racing oil pans as the larger 3/4" pickup flows lots of oil for extreme high rpm engines with a multi baffled pan using windage screens, scrappers and cut outs for extreme (G) loads where a dry sump can,t be used or cost makes you stick to a wet sump pan. these LS7 pumps dont fit most sbc oil pans so your stuck using the high volume sbc oil pump if your not using a true racing 8-9 qt style oil pan in some cases

since I just got an E-MAIL about what mods are necessary or at least a good idea when running a high volume oil pump, and concern over possible extra gear wear caused by the slightly and I do mean slightly increased pressure on the gears, guys Im getting the idea here that most of you are not aware that your normally suppose to cut a .060 wide x .005-9 deep groove in the lower band on the distributor housing so that extra oil sprays constantly on the contact point between the cam and distributor gears and that a ARP style drive shaft with a steel collar to hold the driveshaft alignment on true center is mandatory for long high rpm use. look at this picture:

p106762_image_small.jpg


The groove is cut under the bottom (O)ring in the band just above the gear (look at the picture above, (BTW the pic shows a smaller groove than ideal)) and in line with the gears so that oil sprays on the gear contact points at all times, this is a mod most old time racers know about and use, but Im getting the idea the new guys have not picked up on it! (those two bands form the side of an oil passage in the block and the distributor shaft seals that passage, cutting the groove sends a spray of high pressure oil onto the contact point at all times, if you don't cut the groove your relieing on returning zero pressure oil flowing down the rear lifter gallery drain holes to lube the gears
BTW the other way to do this is to groove the block in the distributors lower band area as this keeps the location of the oil jet constant as the distributor is turned, for a full contact spray on the gears so I generally do BOTH
btw
heres more OIL info

http://motorcycleinfo.calsci.com/Oils1.html

http://minimopar.knizefamily.net/oilfilterstudy.html

http://www.unofficialbmw.com/all/misc/all_oilfaq.html

http://www.bobistheoilguy.com/

http://www.babcox.com/editorial/ar/ar10180.htm

http://www.melling.com/support/bulletins/default.asp

http://www.melling.com/select/oil_pumps_gm_chevy_small_block.asp

viewtopic.php?f=52&t=282&p=2022#p2022

now think it thru,
(1)pressure is the resistance to oil flow
(2) the high voluum pump can push about 25% more oil
(3) the oil pump bye-pass circuit limits the max pressure in either size pump to about 65lbs-75 lbs MAXIMUM before it BYE-PASSES all additional oil volume
(4) the engine can accept and use only the max flow volume that the engine passages can flow at the max pressure the pump provides , at any point less than max pressure the passages can flow only what the pressure and volume provided by the pump supplies
(5)if the bearing clearances can flow more than the pump provides in volume and pressure at any rpm level the film of cooling oil that provides a cushion between the bearing surfaces are at risk of not being supported and separated by that cushion of oil
(6) now since the sweep volume is greater with the high volume pump it will reach that bye-pass circuits max pressure at about 25% lower rpms and supply a POTENTIALLY higher volume of oil to the supply passages/bearings
(7)SO... all a high volume pump does is provide the maximum oil flow the engine can use up to the max pressure allowed by the bye-pass circuit at a 25% lower rpm level if the system can reach max pressure, but it also supplies 25% more oil at every rpm level below that point to provide additional cooling and protection for the engine. and if the engine can flow more than the stock pump can provide the high volume pump helps fill the need faster
(8)oil flow through the bearing clearances INCREASES at a faster rate as the rpms increase
(9) in most engines the oil flow can be provided by the stock pump IF the clearances are close to stock AND THE RPM LEVELS ARE KEPT IN ABOUT THE idle-6000rpm range but if rpm levels exceed ABOUT 6000rpm,or if bearing loads greatly exceed the stock hp levels, or the clearances are greater than stock, the high volume pump is a good idea , simply because it potentially provides that extra volume of oil.
if you choose to install a high volume oil pump you should SERIOUSLY consider the fact that the pump is only a small part of the whole oil system,(which includes a high volume BAFFLED oil pan (7qts or more is ideal) and a windage screen, which is necessary to quickly return that extra oil to the sump, and doing the distributor mod is a big help, as it prevents any potential for cam/gear wear (something already almost non-existent with synthetic oil and the proper distributor gear material.)

a high volume pump has slightly longer gears, usually about 10%-20% longer, that build the volume of oil pushed thru the engines oil passages,and engines clearances 10%-20% faster at any given rpm, PRESSURE is a measure of resistance to oil flow thru those clearances, theres a bye-pass circuit in the pump designed to open and limit the pressure at a set pressure level, thats usually 60-65 psi in a high volume pump and at 65-70 psi in a high pressure pump, theres no real disadvantage unless the pumps bye-pass circuit is not functioning correctly and starts to restrict the flow and the pressure builds to higher levels than intended resulting in resistance to the pump which adds drag and eats hp.
theres no lubrication increase past about 55-60 psi of oil flow thru the bearing clearances so the idea is to match the oils viscosity to the engine clearances at the engines operational temperature and to use an oil cooler and the engines oil bye-pass circuit to maintain the pressure and temperature within known, and predicted limits.
generally a high volume oil pump is used in conjunction with a windage screen, crank scraper and high capacity baffled oil pan to control the extra oil flow rates and per mote increase oil cooling and flow control
 
Last edited by a moderator:
Hey Grumpy,
You have my black 69 on your site. I've noticed you have a ton of experience with big blocks. My question has to do with oil pressure. I have the blueprint for my engine. .002-.0025 on the rods and mains. Hot at idle(1000rpm) I have 20-25psi and my max oil pressure comes in in the low 2000-2300rpm range at 35-38psi. Never over that to redline of 6000. 489 stroker with 593hp. I know it has a melling pump and plan to call my engine builder Monday but don't trust them to much anymore. I do have a 6 quart Moroso pan and remote oil filter with 10AN lines. Seems to me the bypass is opening right at 35-38psi. Even cold 50 is it. I'm hoping to find out if it's a high volume pump. Your thoughts are appreciated.





OK too your question,
THAT'S a FAIRLY common complaint , IN some cases the oil pump pressure relief spring was heated., annealed and the tensions less than ideal because it was not temporarily removed when the pick up was brazed or welded to the pump badly,but in many cases the answer is simply the oil pump pick-up is located too close to the oil pan floor and its restricting oil flow into the pump, simply verifying the clearance, welding a small nut to the edge of the oil pump pick-up making it remain at least 1/3"-1/2" off the oil pan floor when the oil pans installed, and then brazing the pickup in place after temporarily removing the spring, and verifying the correct oil pump pick-up to oil pan floor clearance has a big effect on the oil pump pressure curve
oil pressure is a measure of resistance to oil flow,and should be carefully watched during the break-in process, as oil temp increases viscosity thins out and resistance to oil flow thru bearing clearances NORMALLY DROPS. that's not a problem, its EXPECTED, the only problem is if it DROPS too low, oil temp/pressure readings when cold usually are significantly higher than oil temp/pressure once its up to temp.(coolant about 210F oil about 190F) if the oil pressure is over 20-25 psi on a newly rebuilt engine that's up to operating temp that's generally fine, once its got a few miles on the engine clearances tend to increase a bit, resulting in a minor reduction in pressure , As long as you've got about 20 psi at idle on a fairly new engine your doing fine.
oil pressure should be a minimum of about 10 psi per 1000rpm but ideally no lower than about 15-20 psi at idle, pressure above 65psi does not hurt, but absorbs some hp, but it does not help the bearings much either
your bye-pass spring controls the pressure at which the pump starts to bleed off excess oil pressure, if it reaches 65 psi and then drops to 58 psi its NOT the pumps bye-pass circuit, as it will close at pressures below 65 psi, and shimming the spring will only effect the peak pressure you reached, before it opens,... below that point it has no effect, on the pressure the pump puts out ,you must keep the pumps pick-up covered in a significant level of oil in the sump, a running engine can keep 2 or more quarts in the upper engines, lifter gallery and heads, if the oil drains are not clear or the spinning cranks preventing drain back, into the sump. the fact that its dropping pressure at high rpms indicates an oil supply or control issue, in most cases its a control issue if you have at least a 7-8 quart baffled oil pan and a properly installed windage screen, if your running a 5-and in some cases a 6 quart factory style oil pan, without baffles and a windage screen, its potentially a problem with the supply.
if the oil pump pick up is mounted to close to the oil pan floor it can cause a restriction at higher rpms, if the oil doesn,t drain back to the pan because its rotating with the crank assembly, as its dragged around, or if your not running a pan and windage screen that allows the spinning crank assembly to sweep returning oil into the sump for re use,it is a potential problem.
a quick test is adding one-two more quarts of oil to the sump, if the oil pressure curve changes with the extra oil and doesn,t drop at the same rpm point you've proved its a supply or control issue, if it remains exactly consistent with the current set up, it could be a control issue if you don,t have the baffled pan and windage screen,but its unlikely to be a supply issue

http://forum.grumpysperformance.com/viewtopic.php?f=54&t=615

http://forum.grumpysperformance.com/viewtopic.php?f=54&t=64&p=1394#p1394
 
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