two loose valve locks

grumpyvette

Administrator
Staff member
bob said:
"grumpy, I started to adjust my valves today and found a valve retainer lock lying loose in the cylinder head, stuck to one of those magnets that you suggested I install in the oil drain on the rear of the head, I then carefully inspected all the valve spring locks and found two more sticking up higher than they should...any ideas here as to the cause?"

valve locks come in 7 and 10 degree designs and obviously in sizes and diameters, and groove spacing to match the valve stem locking grooves on the valves and tapered holes in valve retainers.
you left out NEEDED info
Ive used lash caps to protect valve stem tips on lots of engines , but Id pint out that you really need to verify several things before you use them, obviously the first point is you have the required length of valve stem tip extending above the retainer and the correct valve lash cap design to fit your particular application.
but be aware theres several different designs and sizes available and valve spring retainer and rocker arm designs vary a great deal, making checking clearances and geometry through the full arc the rocker moves mandatory

when ordering this infos NEEDED

valve stem diameter?

3/8"?
8MM?
11/32"?
5/16"?
0.310"?
0.3415"?
0.342 " ?
0.372"?

STEEL?

TITANIUM?

2 groove?
single groove?
.050 offset?
no off set?



COMP Cams
Lunati
Howards Cams
Manley
K-Motion
Trick Flow Specialties
Trick Flow Specialties


so verify your parts match correctly. and yes that magnet may have prevented more extensive damage.
thankfully you caught this before dropping a valve which gets expensive very quickly, so don,t just stick a new valve lock on, and start driving, find the source of your problem before things get really expensive, theres a good chance the valve lock, valve spring retainer or notches in the valve stem are worn, so check carefully before reassembly

the most common cause of them coming loose is either mis-matched components or running the engine up into valve float rpms where erratic valve control can allow them to get loose, but there's two other common mistakes in clearancing an engine that can be a contributing factor, ones not checking to verify the rocker arm clears the edge of the retainer at all lifts and the second is the retainer getting close too or getting into spring bind or the retainer touching the valve seal at near full valve lift/

vsp1.jpg

clear.jpg

VERIFY YOUR ROCKER TO RETAINER CLEARANCES, if the retainer touches the rocker it puts significant stress on the valve locks, you might need a different length push rod or valve lash caps
the locks and valve spring retainers usually come in either 7 degree and 10 degree, and you obviously need the locks to be used with the matching retainer size and lock angle, and valve stem diameter with the correct grooves and grove locations, the locking ridge can be standard or offset either upwards or lower on the valve stem to change the valve spring installed height and type of valve notches , be sure to carefully verify valve spring loads and clearances and installed height, and parts compatibility.
use the wrong valve stem/retainer locks or retainers and its just a matter of time before you drop a valve and have serious repair issues
break a valve spring or rocker and metallic trash starts moving around your engine, an excellent reason to use magnets and shrapnel screen to limit the areas those hard sharp and at times very destructive parts, or chunks of debris can reach.

THIS is a good example of what happens to bearings if the oil passages are allowed to push small metallic debris, from wear like rockers,valve tips,cam and lifter wear thru the engine, use of a few small magnets, and shrapnel screens helps reduce or eliminate this
bearingd1.jpg

bearingd2.jpg

If your not sure about the proper installed spring height,spring load rates,valve shims ,valve spring seat and required clearances,why not have the machine shop suggest what would match your current needs after telling them the clearance requirements and cam lift.
remember longer valves generally require longer push rods and getting the rocker geometry correct is critical to durability, shims & spring seats can easily be used to shorten installed spring heights,they also make .050 off set valve keepers and .050 off set spring retainers so you can adjust installed height over a full .200 with the same valve length.
a .100 longer valve gives you more clearance and should be fully adequate, but remember load rates have a good deal to do with both the spring and its installed height.
adding some magnets to trap loose metallic debris, from broken or worn parts helps reduce potential problems
http://www.magnet4sale.com/samarium-cobalt-discs/



rockertoretainer.jpg

rockertoretainer1.jpg

retain4.gif

retain6.jpg

retain7.jpg

installedheight.gif

properly installed lash caps protect the tip of the valve stem from wear, and can protect the valve keepers from wear and movement on the valve stem, and properly installed lash caps can add a bit to the length of the valve extending above the valve retainer, this can be useful if you need retainer to rocker clearance , or adjust the rocker push-rod geometry
locks1a.jpg

sun-cp7827_w.jpg

If the valve springs are to be removed with the heads still on the car,

the last thing you want is too remove a valve spring and have the valve to drop into the cylinder,
if you use air the crank tends to want to spin the crank to BDC, youll want to verify TDC ,
and make sure the flywheels temporarily prevented from turning from that the TDC position,
Ive used both methods both work,you can put 6 ft of rope in the cylinder while its in BDC then turn it to TDC, Ive used both with zero issues,
If you use the compressor youll want to keep it at 120 psi and constantly feeding pressurized air to keep the valves held in place,
and theres a small chance the compressor pushes enough moisture to allow water to accumulate in the cylinders,
so be sure you spin the engine with the starter with the spark plugs removed several times before you re-install plugs.
if you use the rope, theres a very low chance that the rope will tangle and form a knot that makes removal difficult,
in either case be sure the pistons locked at tdc,
before removing the valve springs, on each cylinder.

vlc2.jpg

vlc1.jpg


IF THE ROCKER BEARS ON THE EDGE OF THE RETAINER it causes the valve locks to shift on the valve stem constantly, this results in worn valve locks and a worn valve stem, and depending on how long the condition continues and the extent of the contact, frequently results in a dropped valve and a VERY expensive repair or a trashed engine due to over looking this issue!

locks2.jpg

lash caps, can be used to lengthen the valve slightly and protect the tip of the valve from excessive wear
It is some what likely that you can run the same length push-rod with the lash caps installed as you can run without them, but you obviously need to verify clearances and valve train geometry. The caps work great for guys who have high spring pressures ,they can give you some extra clearance from underneath the rocker arm to the valve spring retainer.
you might find that lash caps IMPROVE the geometry or you might find they throw it so far out new push rods are required, you need to verify not guess,THERE'S MORE THAN THREE TYPES. AND THE MOST COMMON JUST SNAP OVER THE VALVE TIP WITH A SLIGHT FRICTION FIT, the tip of the rocker prevents them from riding up on the valve stem, and coming loose
most sit on the tip like this picture
lash_caps.jpg

you are aware you need the lash caps to be the same diameter as the valve stem diameter??

THEY COME IN different heights and diameters
http://www.summitracing.com/search/part ... ash%20caps


http://www.competitionproducts.com/searchprods.asp

http://www.enginebuildermag.com/Article ... signs.aspx



THERE ARE COMBO LASH CAPS/KEEPERS, and locking lash caps
lash.jpg

NME603122-16.gif

http://www.competitionproducts.com/Mant ... 603751-16/

lash_caps.jpg

dsc03654b.jpg

rocker body rubbing retainer BEFORE lash cap installed
dsc03654d.jpg

rocker body clearance preventing its rubbing retainer AFTER lash cap installed
the advice earlier in the thread on checking push rod length should be re-read if in doubt



249-621-16.jpg


Because today's racing engines run at higher and higher rpm levels and the cam profiles are extremely harsh, the tip of the valve stem is subjected to a tremendous amount of pounding. These engines always run just on the brink of valve float-one of the most severe conditions that can exist. The best solution to this problem is the use of quality Lash Caps. These lash caps are precision machined and ground perfectly flat to maintain accuracy of valve train adjustment.They fit the valve stems well and can be removed with relative ease because of a tiny hole to relieve the suction created when removing the lash cap. The Chrysler "Hemi" engine has benefitted greatly from this design. A special version is available to accommodate the very short tip on these valves. For the ultimate in strength and reliability, you will not find a better part than the COMP Cams® Lash Cap. A must for titanium valves.

http://www.jegs.com/p/Comp-Cams/Comp-Ca ... 5/10002/-1

http://www.jegs.com/i/Crane-Cams/271/99 ... Id=1354633

http://www.pauter.com/RockerInst.htm

http://garage.grumpysperformance.co...2/&page=6&q=corvette+heads+restrictive&o=date

obviously valve float and improper lash clearance can cause problems but in some cases, lash caps can reduce wear
damagedvalvetip.jpg

damagedvalvetiph.jpg

in most cases when you see valve tip damage like this its the result of valve float or a weak valve spring or improperly adjusted valves alowing the rocker to bounce on the valve tip., in many cases youll need to swap to a higher spring load rate and new springs to prevent or reduce this damage

related INFO

viewtopic.php?f=52&t=9613&p=35611&hilit=valve+keepers#p35611

viewtopic.php?f=52&t=181

http://garage.grumpysperformance.co...e-springs-and-setting-up-the-valve-train.181/
 
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manely said:
In addition to their vast selection of valve springs, Manley also offers a complete and comprehensive selection of ancillary valve train components to help round out a well-engineered and properly matched valve train assembly.

Lightweight options include valve spring retainers manufactured from Ti-17 and 6AL-4V premium titanium alloys, with offerings in conventional 7-degree, Super 7, and 10-degree configurations.

While titanium has long been proven as a superior lightweight material for retainers, Manley ups the ante even further with their special TensileMax steel retainers. Manufactured from a proprietary steel alloy material using a unique heat treating and impingement process, TensileMax retainers provide absolute ultimate strength, fatigue resistance, and wear resistance all while offering the same weight as standard titanium retainers. Rounding out Manley retainer offerings are conventional 4140 chrome moly steel retainers as well as premium lightweight H-13 tool steel retainers.

valve-spring-400x316.jpg

Manley’s valve lock offerings include 10-degree models in both premium steel and titanium alloys, Super 7 models also available in both steel and titanium, 7-degree machined steel models, and conventional 7-degree stamped steel.

The vast majority of Manley valve locks are available to fit valve stems with conventional square-cut grooves as well as Bead Loc grooves.

LocCap-adOf particular interest is Manley’s LocCap system. This system raises the bar significantly above antiquated lash caps by incorporating a uniquely machined valve lock that features an internal retaining groove which fits around a corresponding external lip machined into the wear cap that installs over the tip of the valve stem.

This unique design allows the wear cap to be positively retained by the valve lock, providing a superior valve lock/wear cap assembly that insures maximum strength and durability in extreme duty environments subjected to massive spring pressure and high RPM.

Manley’s premium TensileMax steel alloy is used to manufacture the LocCap system. For racers seeking the ultimate strength with minimum weight Manley also offers the unique LocCap valve locks in a high strength titanium alloy.

Impala65SS said:
...

Assuming the pushrods been installed with guide plates, there will be slight wear only visible, not tactile, from rubbing against the guide plates, that is quite normal.

Invest in an adjustable pushrod, and a push rod length checking tool before you decide to buy any pushrods! Your head has been "done over", so the factory valve train geometry HAS been ever so slightly changed.
pushrodbn.jpg


The right length pushrod will yeild the right valve stem wear pattern - in the middle of the valve stem. This is particularly important if you ever want to try longer ratio rockers, as the wear pattern on the stem will be wider, i.e. closer to the valve stem edges.
TIPS-23bn.jpg



You can get lash caps to get more wiggle room, less wear on the valve stem too.
lashcapbn.jpg
 
about_valvespringsa.jpg

in-depth-review-nextek-valve-spring-400x316.jpg

Stronger beadlock 10-degree locks (A) are required with radius-style valve stem grooves (B). Conventional square-shoulder valves (C) accept both corresponding 7-degree (D) and 10-degree (E) keys. Note the 10-degree locks increased thickness. Most titanium valves have a pressed-in, hardened tip (F). In its absence, a lash cap (G) is mandatory for preventing tip wear.
http://www.summitracing.com/search/part ... ve%20locks
the locking ridge in the valve keeper locks can be selected to move the retainer up at least .030-, .050, .060 and the valve spring retainers can also be purchased to move the valve spring retainer a similar .050 or more in either direction on the valve spring allowing at least a .100 or greater change in valve spring installed heights

be aware that there are both 7 degree and 10-degree valve stem locks and valve spring retainers
and there are several dozen versions some have rounded valve stem recesses
some have square recesses and there's valve stems with multi-groove locks,
it should be obvious that the valve spring retainers and valve keepers MUST match the valve diameter and type of locking grooves and the retainers used must match the valves and keeper and spring diameters


Manley%20LOCCAP%20SYSTEM.gif

halderman-ch031-lecture-71-728.jpg

21-7.jpg

valve_locks.jpg



https://www.jegs.com/p/COMP-Cams/Comp-Cams-Valve-Stem-Locks/753201/10002/-1


valvespringinstalled.gif

bbcspring2.gif

you need .090 clearance between the retainer to valve seal and a TOTAL of .060 clearance MINIMUM on the valve spring coils from spring bind, or solid stacking the spring coils

drawsdf.jpg

installedheight.gif

K1060-100.jpg

notice the lock groove can be moved to increase or decrease the valve spring installed height
K1030-100.jpg

cca-601-16.jpg
 
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