Chevy Small Block 408 Build

Here’s a summary of my Chevy 408 ci small block crate engine that I had built a while back. It started out as a 350 GM block clearanced for a 4 in. stroker crank making 628 HP and 527 ft-lb torque. Well, after I put it in my 71 Nova street car and warmed it up then pulled the valve covers to adjust the valves, I noticed a lot of condensation on the top end.

DS_Head_1.JPG

I drained the oil and found water in the oil. So, I pulled the pan and found a crack in one of the areas that was machined for stroker clearance.

Block_2.jpg

So back went the engine and after talking to the engine builder, I decided to replace the GM block with a Dart Little M block to make sure there would not be any more leaks. I also had a Comp Cams belt drive installed so the builder could try a few different cams. He gave the me the block and belt drive at his cost and did all the machine work, assembly, and dyno testing at no further cost to me.

After testing three different cams, he settled on a Lunati cam with 0.669” lift and 309 / 317° advertised duration on a 114° LSA. This engine dynoed at 644 HP and 561 ft-lb torque. The engine made significantly power more down low (as much as 75 ft-lbs.) which the builder attributed to the much stiffer Dart block resulting in less bore flex and better piston ring sealing.
Dyno Runs.jpg
I installed it in my 71 Nova street car where it went a best of 11:33 @ 120.9 mph.

408 ready.jpg

408 in 71 Nova.jpg

Launching.jpg

I next installed the 408 in a 69 Nova drag car and went a best of 10.24 @ 126 mph.

408 69 Nova.JPG

408 in 69 Nova.jpg

Here are the details on this engine build:

PN
Description
#31151111Dart "Little M" 4 bolt main block with 4.030" bore
4" stroke 4340 forged steel crankshaft
6.0" stroker H beam 4340 connecting rods w/ARP 8740 bolts
#PT110H3Wiseco 13.5:1 compression Pro Tru Series 2618 flat top pistons
Total Seal plasma moly rings
#10711140PDart Iron Eagle 230cc heads w/49cc combustion chambers
#22440Manley chrome silicon 1.550" double valve springs (250 lb seat / 680 lb open)
#245-C5245-027Cometic MLS 0.027" thk. head gaskets
50199ALUNLunati 0.669" lift, 309/317° advertised duration, 114° LSA 4/7 Swap Solid Roller Cam
#818-16Comp Cams EndureX Extreme Duty vertical bar mech. roller lifters
#6100Comp Cams Camshaft Belt Drive System
7/16" stud aluminum 1.5:1 roller Rockers
#52030Port matched aluminum single plane high rise intake manifold
#Q-950QFT 950 cfm carb w/2" Spacer
#20196Moroso 7qt. oil pan
#22171Moroso billet aluminum racing oil pump
#60000Moroso Crank Trigger Ignition System

Kenny Bee
 
thank you for posting both the pictures and a very informative and useful post!

BTW (impressive)
the 408 in a 69 Nova drag car and went a best of 10.24 @ 126 mph.
and yes, I can't begin to tell you how many times
I've seen guys dump $1200-$2000 or more into machine work on a stock chevy SMALL block, & crank assembly,
only to have it flex and crack cylinder walls or main cap web's , or crank journals under the high stress levels, that racing inevitably induces.
a DART block is ALWAYS a good investment when you build a serious engine STRESS ON THE ENGINE COMPONENTS IS CUMULATIVE,
there's lots of things you might get away with doing a few dozen times before the block fails that your very unlikely to get away with hundreds of times

Crankshaft-Rod-Journal-Crack-09-17-2020-1024x576.jpg

393709d1362344570-cracked-block-l33-233.jpg

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That's extremely nice of the machinist to do all that extra work without charging you!!!

What RPM are you shifting at?
 
That's extremely nice of the machinist to do all that extra work without charging you!!!
Well, we never got past the engine warm up and the leak was caused by their machine work, so I thought it was mostly their fault. But I do appreciate them stepping up and taking responsibility!

What RPM are you shifting at?
We were shifting at 6800 RPM. The rev limiter was set at 7300 RPM if I remember correctly.
Kenny
 
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