throwing vortecs on a 400 short block

grumpyvette

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Staff member
HEY GRUMPY?
I am thinking of freshening up my 400 in my '73 chevelle and was wondering what you guys think of changing to a set of cast vortec heads from gm? Like the ones from the last 90's trucks and such? This should increase my compression, right, just by switching these heads. I think my original heads are like 78cc or something? This seems like a cheap few extra horses and I don't mind changing the manifold to a vortec style.

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Ive had good results in several cars building 406 sbc engines that were designed for brisk street performance (NOT RACING) with a combo like this,the correct answer depends on the cam used and the rpm levels you want to efficiently make power in.
it makes zero sense to put large ports on an engine with a cam that won,t allow the engine to breath at the higher rpm levels the larger ports potentially can provided much greater hp at , just as its silly to throw a huge cam in an engine that can never hope to spin up into the cams power range due to small restrictive ports, you need to think things thru and match components.
with most cars currently equipped with 2.73:1 -3>07:1 rear gears, and power brakes, you really don,t want or need a cam with a good deal of duration to make it lope noticeably at idle, remember ever change you make effects your results
max lift is about .470 with stock vortec heads and having a higher stall speed converter would be almost mandatory if you select a cam with enough duration to make it lope noticeably with that 2.73:1 -3>07:1 rear gear ratio, and power brakes.
now you need to understand what your trying to do, vortec heads are built to maximize torque in the 1500rpm-5000rpm power band so you can,t really use a great big long duration cam or you run into port flow restrictions well before the cams extra duration becomes effective.
first you want to decide on if the cam should be a flat tappet or roller lifter design and if your willing to upgrade the valve train, and converter stall speed and possibly the rear gear ratio.
Yes you can increase hp significantly but it won,t be just a cam alone required
GRUMPY? WHAT WOULD BE A CAM TO USE IN A 350 STOCK WITH VORTEC HEADS ,400 TURBO , LOOKING FOR LOPEY SOUND
AND WHAT IS THE MAX LIFT

crane114132.jpg

Ive used this in similar combos with decent results, yes I know its not that wild and you think you might just go with a bit more duration and lift...THAT would be a big mistake unless you do other mods, yes IM well aware it says you need a 3.73:1 rear gear ratio , it will work with a stock converter its just not ideal, and works better with a 3.73:1 rear gear ,but it will function and add about 30 peak hp in most engines over the stock cam, but cost you a bit of low rpm torque
NEWER vortec heads require different valve covers that the traditional first gen SBC but there are adapters available to sallow their use, but they cost almost as much or more than many valve covers themselves

vortecvcad.jpg

http://www.jegs.com/i/JEGS+Performance+ ... 0/10002/-1
ID STRONGLY SUGGEST HAVING A LONG TALK WITH SEVERAL CAM MANUFACTURERS BEFORE YOU PURCHASE A CAM




now your results will depend on how well you match components with the power & RPM band you intend to operate in and the compression ratio. vortecs on a 400 make a great combo if your mostly concerned with mid rpm torque and cruising , obviously an over drive trans and a properly matched rear gear ratio that keep the engine below 4500rpm most of the time will help a great deal on a 400 with those vortec heads
(remember to drill steam holes in the heads)


obviously the drive train gearing ,cpr, and cam must match the heads
vortec heads have a port size and cross sectional area that is best matched on a 406 displacement with stock components in the lower engine to make the best power in about the 2400rpm-5500rpm range with about a 9:1 cpr and a cam like this
CROWER 00210
00210.jpg

a good dual plane intake, like an EDELBROCK RPM AIR GAP, a good HOLLEY 750 VACUUM secondary carb, full length 1 5/8" headers and a manual trans or an auto with about a 2600 stall converter, and in most muscle cars a 3.73:1-4.11:1 rear gear ratio.a good baffled 7 quart oil pan matching your cars frame, will give you that brisk performance on the street but still maintain drive-ability and dependability

obviously if your compression ratio, gearing, converter stall etc does not fall close to this the cam may need to be different






you might want to read thru these links







http://www.kb-silvolite.com/calc.php?action=comp

in many cases using vortec heads on a 400 plus displacement sbc short block is basically a bad idea if your goal is impressive hp levels, rather than low and mid rpm torque.unless other mods like a different cam and forged pistons and better rods etc. are used, simply because swapping from a 78cc to about a 61cc -64cc vortec head will more than likely make the compression ratio jump up to where detonation is a potential issue with pump gas. now making 400-450hp on a vortec head 400-434 sbc combo is not un-heard of but durability tends to suffer, if your retaining all the stock lower engine components.

http://www.sallee-chevrolet.com/Cylinde ... Vortec.cfm

http://www.kb-silvolite.com/calc.php?action=comp




http://www.wallaceracing.com/ca-calc.php


now IM certainly NOT about to give you the impression a vortec head top end on a 406 SBC won,t produce gobs of low and mid rpm torque, because it does have a great deal of potential to do so below about 5000rpm. but what I am suggesting is that on a larger displacement engine theres a great deal of untapped potential that larger and better flowing heads can allow you to access, vortec heads produce very good mid rpm torque but lack the cross sectional area to allow true high rpm maximum power levels that better heads will allow your to access.

http://www.chevyhiperformance.com/techa ... index.html

srp400.png
now theres a good deal of torque to be gained in the 1500rpm-4000rpm range with that swap if you do the required up grades along with the head swap, but a simple head swap on a well worn short block is probably asking for trouble, because your boosting stress significantly and the stock cast 400 crank, not overly strong block main caps and flimsy connecting rods are not known for strength.and vortec heads on a 400 will limit your upper rpm power curve to under 5000rpm-5500rpm, where the intake ports cross sectional area,become a restriction.
vortec......................1.66.sq inch cross section
http://www.wallaceracing.com/ca-calc.php




bblock.jpg
 
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HERES A LINK TO INFO ON AN ENGINE BUILT ALMOST EXACTLY LIKE WHAT YOUR INQUIRING ABOUT

http://www.chevyhiperformance.com/techa ... index.html



chevrolet 406 CI Engine Build - Impersonator II
525 lb-ft and 490 hp From an 87-Octane 406
From the January, 2004 issue of Chevy High Performance
By Scott Crouse
Photography by Scott Crouse

read watch this


There is no one formula to follow in building the ultimate engine. Variables such as cost, parts availability, and intended use all play major factors in the horsepower equation. In the June '03 issue, we put a big-cubic-inch small-block together that pounded out big-block torque numbers. The engine featured a 91-octane-friendly 9.5:1 compression ratio, a mild hydraulic flat-tappet camshaft, and production GM iron Vortec cylinder heads. The 406ci beast soon earned itself the name Impersonator for its small-block size and big-block tendencies.

While stump-pulling is fun, we decided that this engine would offer more with high-performance aftermarket cylinder heads. We put our thoughts in motion, crunched a few airflow numbers, ran some hypothetical testbed equations, and decided that small-runner Air Flow Research (AFR) aluminum cylinder heads would be a perfect accompaniment.

The original engine featured a Coast High Performance crate bottom end outfitted with 22cc-dish, 4.155-inch bore forged pistons designed to achieve a pump-gas-friendly compression ratio of 9.5:1 when used with a 64cc (Vortec) combustion-chamber head. The induction system included a single-pattern Lunati camshaft sporting 0.480 inch of lift with 230 degrees of duration at 0.050-inch measurements, a Vortec RPM Performer Air Gap intake manifold, and modified Vortec iron cylinder heads with an improved valvetrain. When topped with a 750-cfm Holley mechanical-secondary carburetor, this combination made an amazing level of torque and respectable horsepower for less than $5,800.

When we decided to retest the Impersonator with better cylinder heads, the idea was to make about the same torque but more horsepower than with the Vortec castings. We also wanted to up the ante and do it on 87-octane fuel. This required aluminum cylinder heads, bumping the combustion chamber volume from 64 cc to 68 cc, and ports that could move a lot of air through a small runner.

The Vortec heads feature 174cc intake runners that promote outstanding volumetric efficiency to boost low-speed torque, while airflow past the valves has carried horsepower well beyond 400. We were drawn to the competition CNC-ported AFR 180cc cylinder heads, and their 68cc combustion chamber option was exactly what we were after. We also knew that the outstanding airflow numbers would support more than 500 hp.

A switch from the Vortec head design to a standard-style small-block head requires that the rest of the induction system be converted as well. Since the idea was to change only the cylinder heads, we did everything possible to keep other related variables the same. This called for a standard Edelbrock RPM Performer Air Gap intake manifold and matching Fel Pro gaskets, standard intake manifold bolts, and standard 1.5:1 roller rockers. We had also specified them for a street-driven 400 small-block, which required steam holes. AFR offers this option so we took advantage of it.

As we strapped the engine to the dyno, we noticed that the No. 5 spark plug sat slightly closer to the No. 5 primary pipe. This required a little hammering to clearance the header tube away from the spark-plug boot in order not to burn it. Once complete, we topped the engine off with a 750-cfm mechanical-secondary carburetor and prepared for its first pull by jetting the orifice size to 0.069 on the primary side and 0.076 on the secondary side. We set the timing at 34 degrees. After a few pulls, the AFR cylinder heads with 180cc intake runners made nearly the same amount of torque as the original configuration, but it did so 700 rpm higher in the power curve, adding 49 hp to the best Vortec dyno run. Remember, these gains came from a motor with less compression, and it put a smile on the face of everyone inside the dyno room.

After making 477 hp at 5,500 rpm so easily, we wanted to see more, so we bolted on Comp Cams Pro Magnum 1.6:1 roller rockers. We knew the camshaft was relatively mild and figured that a little more lift and duration from a higher-ratio rocker would help reveal the true potential of the AFR cylinder heads. The 1.6 ratio increased lift from 0.480 inch to 0.512 inch and the duration by approximately 2-3 degrees. As expected, the increased valve lift and duration afforded another 13 hp and 4 more lb-ft of torque. With a larger-grind camshaft, there is no doubt that the 180cc AFR-equipped 406 could have made well over 500 hp and the same, if not more, torque.

We finally called it quits with a torque peak of 529 lb-ft at 4,100 rpm and 490 hp at 5,600 rpm. With power like this and a few gallons of low-octane fuel, almost any medium-weight high-performance Chevy could run an 11-second quarter-mile. The added cost of the project is the price difference between the complete Vortec heads ($640) and the AFR 180 heads ($1,924). Basically, the initial price difference of $1,248 is worth an additional 4 lb-ft of torque and 62 hp, and you can run on 87-octane fuel. If low-octane big-block torque from a small-block package gets you hot, then our Impersonator II is the engine for you.

Meaningful Power

A look at the chart shows that the AFR heads shifted the power curve up by nearly 1,000 rpm. Look closely and you will notice that the jump in power is much better than it first appears. Down low, power differences are somewhere around 15 to 25, while upper rpm differences are more like 40 to 50. If you are building a tow rig that never sees action above 4,000 rpm, the Vortec heads keep the powerband low and torquey. However, if you plan on strip time or even a blast with the guy in the next lane, you see the AFR combination will clearly outrun the Vortec engine because its power curve is more within the realm of where your engine will operate at full-throttle. The next time you are in your car, stab the throttle and look to see where the engine does most of the pulling. It will most likely be somewhere upward of 4,000 rpm, even with a stock converter.

Make It Fit

When converting from a Vortec cylinder head top-end assembly to a conventional small-block induction design, make sure to have several things on hand before you begin. You will need standard intake manifold gaskets, as well as a standard-bolt-pattern intake manifold. The standard intake requires 12 bolts, but the Vortec intake only uses 8. The Vortec cylinder heads do not use guideplates because they incorporate self-guided rockers. Conventional performance cylinder heads typically use guideplates (like our AFR's), which means that guideplates and self-guiding rockers cannot be used together. The last detail is perimeter-style bolt-down rocker covers. All pieces are relatively the same price between Vortec and non-Vortec designs.


afr180vsvortec.jpg

look closely youll notice the vortec heads make outstanding power below about 4500rpm, but as the rpms increase a only slightly larger port that flows significantly better makes as much as 50-60 PLUS MORE HORSE POWER, as the vortec heads become increasingly restrictive........keep in mind that with a larger duration cam, more compression and even larger ports the trend would continue, in that the whole power curve would tend to move higher, loosing a bit more low rpm torque that is eventually off-set with more peak and upper rpm range horse power, but the drive train gearing must match to take advantage of the higher average power band, and all that increased upper rpm stress puts an even greater strain on the O.E.M. block it was never designed to handle, the stock 400 block was rated at no more than 350hp-400hp hp..........the DART BLOCKS can handle 600-900 plus, depending on which is ordered
 
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do the MATH, a vortec head will produce power about 500-700rpm LOWER than a 195 cc AFR head
if both make 470 -480ft lbs of torque at max efficiency ,(about average) thats easily a 50-60 hp advantage for the AFR heads if the correct, compression,intake and cams used, personally ID have selected a TRICKFLOW 215CC,PROFILER 210cc AFR210cc, or BRODIX 210cc head on a 408 sbc
vortec3.jpg


p177895_image_small.jpg


vortec1.jpg


casting numbers
10239906 and 12558062..96-up...350.........."Vortec 5700", "L31", 64cc chamber,
170cc intake port, 1.94"/1.5" valves


http://www.jegs.com/i/GM+Performance/80 ... 6/10002/-1

GM Performance 25534446
THERES ALSO A LARGE PORT VERSION THATS FAR SUPERIOR FOR MAKING PEAK HP, the 170cc versions designed to produce max torque at about 4000rpm on a 350 displacement and youll have a hard time exceeding 450 hp, with those heads, the large ports can support 600hp with minor port work

keep in mind the intake manifold bolt angles and port shapes and locations are very slightly changed and are different on vortec heads
_images_vortec-bolt-angle.jpg



(measured at the smallest part of the ports)
...........................sq inches........port cc

vortec......................1.66.............170
tfs195......................1.93.............195

http://www.wallaceracing.com/runnertorquecalc.php

http://www.wallaceracing.com/chokepoint.php

http://www.wallaceracing.com/max-rpm.php

http://www.wallaceracing.com/machcalc.php

RELATED LINKS SHOWING BETTER RESULTS WITH LARGER PORT HEADS

http://www.airflowresearch.com/articles ... 5/A-P1.htm

http://static.summitracing.com/global/i ... %20215.pdf


BETTER HEADS FOR A 406 SBC
http://www.summitracing.com/parts/TFS-32400007/

http://www.airflowresearch.com/index.php?cPath=24_33

http://www.profilerperformance.com/sbc-heads-176.html

http://www.brodix.com/heads/ik.php

CAM & head SELECTION RELATED INFO
low07_zoom.jpg

vechart.gif

camliftgraph.jpg

Duration_v_RPM-Range_wIntakeManifold01.jpg

434shortc2_2_1_3.jpg

434short_1_1_3.jpg

BaseCircleDiacv.jpg




airstrike.jpg

this chart showing the new WIEAND AIRSTRIKE intake flows better than the comparable edelbrock vortec intake might prove to interest some guys

good flowing heads that flow at least 250cfm at .500 lift, with 200cc-215cc ports, a good low restriction intake, (wieand or edelbrock) 10:1-10.5:1 compression and a cam in the 230-245 duration range, and 3.45:1-4.11:1 rear gears and a manual transmission or 3000rpm stall converter, makes for a responsive combo on a 406 sbc

the correct answer to which heads are the best match, depends on the cam used and the rpm levels you want to efficiently make power in.
it makes zero sense to put large ports on an engine with a cam that won,t allow the engine to breath at the higher rpm levels the larger ports potentially can provided much greater hp at , just as its silly to throw a huge cam in an engine that can never hope to spin up into the cams power range due to small restrictive ports, you need to think things thru and match components, 170cc ports like a vortec head use,should work fine in the 5500rpm and lower rpm range, above that rpm range a larger port will provide some advantages, that doesn,t mean the engine won,t spin higher only that your losing some potential power, look closely at the dyno results posted above, its obvious the heads start restricting flow well before 5000rpm on a 406 sbc

these links hold a great deal of related info

viewtopic.php?f=52&t=5078

viewtopic.php?f=52&t=148

viewtopic.php?f=52&t=5364

viewtopic.php?f=44&t=4462&p=12023&hilit=vortec+block+restrictive#p12023
 
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