a bit of old corvette EFI info

Discussion in 'Intake Systems , Fuel Systems and Related' started by grumpyvette, Mar 30, 2015.

  1. grumpyvette

    grumpyvette Administrator Staff Member

    http://www.superchevy.com/how-to/0306ve ... on-system/

    https://www.paragoncorvette.com/c-23004 ... ?pagenum=3

    http://www.curbsideclassic.com/blog/the ... st-hit-12/

    http://auto.howstuffworks.com/1957-corvette.htm

    http://www.cranescorvette.com/rochester ... ection.htm

    http://www.jackpodellfuelinjections.com/

    http://www.parts123.com/resource/idx/pa ... 0050e&p=13

    http://www.superchevy.com/how-to/vemp-1 ... n-systems/

    http://www.corvetteactioncenter.com/tec ... -1178.html

    http://rowleycorvette.com/usedparts.html

    http://www.superchevy.com/how-to/vemp-1303-mechanical-fuel-injection-systems/

    http://www.superchevy.com/how-to/0306vet-rochester-fuel-injection-system/

    http://www.curbsideclassic.com/blog/the-1957-chevrolet-fuel-injected-283-v8-gms-greatest-hit-12/

    http://arrc.ebscohost.com/ebsco_static/repair-tips/8852CH15_ROCHESTER_MECHANICAL_FUEL_INJEC.htm

    http://www.zip-corvette.com/53-62-c1/en ... nents.html

    http://garage.grumpysperformance.co...ical-constant-flow-injection.4502/#post-61276

    1953 - 1967 Corvette Specification Guide(1953-1965 Corvette Fuel Injection)



    Unit # Air Meter Fuel Meter Model Year Application
    7014360 7014521 7014362 Early-1957 250 & 283 HP
    7014520 7014521 7014522 Mid-1957 250 & 283 HP
    7014800 (7014)801 (7014)802 Late-1957 & 1958 250 HP
    7014800R* (7014)801 (7014)802 Early 1958 290 Horsepower
    7014900


    (7014)901


    (7014)902


    1958 250 Horsepower
    1959 290 Horsepower
    7014900R*


    (7014)901


    (7014)902


    1958 290 Horsepower
    1959 290 Horsepower
    7014960


    (7014)801


    (7014)962


    Late-1957 283 Horsepower
    1958 290 Horsepower
    7017200 (7017)201 (7017)202 Late-1958 250 Horsepower
    1959 1960 250 Horsepower
    1961 275 Horsepower
    7017250 (7017)251 (7017)252 1959 1960 290 Horsepower
    7017300***


    (7017)301


    (7014)802 1959 1960 290 Horsepower


    (7014)962
    (7017)302
    7017300R***


    (7017)301


    (7014)802 1959 250 Horsepower


    (7014)962
    (7017)302
    7017310


    (7017)201


    (7017)202


    1959-1960 250 & 290 HP
    1961 275 Horsepower
    7017320


    (7017)251


    (7017)252****


    1960 290 Horsepower
    1961 315 Horsepower
    7017355 no stamp (7017)252 Very Early 1962 360 HP
    7017360 no stamp (7017)252 or no stamp 1962 360 Horsepower
    7017375 cast 7017248 cast 7017277 1963 360 Horsepower
    7017375R cast 7017248 cast 7017277 Early-1964 375 Horsepower
    7017380


    cast 7017248


    cast 7017277


    Late-1964 375 Horsepower
    1965 375 Horsepower



    * Unit made from 714520 units

    ** Same as 4900 except calibrated richer

    ***Rebuilt 4800 & 4960 units using a single line air meter

    **** Correcting overstamp (5 over 0) found on some fuel meters



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    Last edited by a moderator: Nov 7, 2018
  2. Grumpy

    Grumpy The Grumpy Grease Monkey mechanical engineer. Staff Member

    http://www.superchevy.com/how-to/0306vet-rochester-fuel-injection-system/

    http://www.garyhodgesramjet.com/3301.html

    http://www.cranescorvette.com/rochester_fuel_injection.htm

    http://www.jackpodellfuelinjections.com/

    https://jerrybramlett.net/tips.html#believe (theres tons of related info in this link)

    https://jerrybramlett.net/tips.html

    http://www.superchevy.com/how-to/0306vet-rochester-fuel-injection-system/
    Rochester RX: Part II
    Air Meets Fuel As We Continue To Explore The Mysteries Of The Rochester Fuel Injection System
    John Nelson May 7, 2003
    [​IMG]2/45
    Here's our nearly complete '60 Rochester fuel injection unit, looking good as new. This view shows off the air meter side of the unit, which is the part of the system we'll be focusing on in this installment.

    [​IMG]3/45
    This simplified diagram shows the basic function of the air meter. Air passing through the intake creates a vacuum. This vacuum passes through a tube to the main control diaphragm, which adjusts the moveable pivot and lever system, and allows the correct amount of fuel to be fed to the injectors.

    [​IMG]4/45
    In this view of the air meter, Rochester expert Chuck Smith has slid the throttle valve shaft into place and inserted the butterfly valve in its proper position.

    [​IMG]5/45
    After replacing the two butterfly valve screws, Chuck completes the throttle valve shaft assembly by installing the throttle linkage. It's held in place by a roll pin (1). The set screw (2) should be adjusted until the butterfly shows proper clearance...

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    ...which is .003-inch, as measured with a feeler gauge.

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    The idle speed screw is then replaced. Chuck screws it in all the way before backing it out two full turns. This gets you in the ballpark, but the final adjustment will have to wait until the completed unit is back on the car.

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    The air/fuel ratio screw is backed out two turns from fully seated. As with the idle speed screw, final adjustment will have to wait until the unit is replaced.

    [​IMG]9/45
    At this point, the air meter can be bolted onto the intake manifold (aka the "doghouse"), using the proper gasket (arrow), of course.

    [​IMG]10/45
    The air diffuser is then screwed to the air meter. This cone creates a venturi effect, which in turn creates the vacuum signals that control the Rochester F.I. fuel meter system. Note the O-ring on the meter (arrow), which needs to be fully seated in its groove.

    [​IMG]11/45
    Our next step is to reassemble and reinstall the choke unit. As you can see in this diagram, the enrichment vacuum tube passes through the choke. During cold starts, the choke cuts off the vacuum from the air meter with a check ball. This puts the fuel enrichment diaphragm in a "more fuel" position. As the choke thermostat heats up, the check ball allows vacuum to pass through, returning the system to normal operation.

    [​IMG]12/45
    Our first order of business is to replace the smaller signal control valve in the choke housing...

    [​IMG]13/45
    ...followed by the aforementioned check ball...

    [​IMG]14/45
    ...and a spring.

    [​IMG]15/45
    It's all held in place with this steel cap...

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    ...which is tapped into place with a hammer and a small drift.

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    The other, larger signal control valve and its spring are helped in place with a brass cap.

    [​IMG]18/45
    The choke housing is then screwed into place on the air meter, again using the proper gasket.

    [​IMG]19/45
    After a thorough cleaning, the original electric choke unit itself is then replaced. It's especially important to make sure that the lever (arrow) is free of corrosion.

    [​IMG]20/45
    In this shot, our choke assembly is nearly complete. The electric choke unit has been screwed into its housing, with its ground wire in place (1). The pivot assembly has been installed onto the choke (2), while the choke "cam" has been screwed to the air meter (3). The rod that connects them is in place (4), and the choke idle screw has been replaced (5). Chuck sets the screw to contact the low spot in the cam; final adjustment will have to be made when this unit is installed. He then sets the adjustment on the choke unit itself at 1-1/2 notches "rich," or counterclockwise.

    [​IMG]21/45
    At this point, the air meter is almost complete, and it's time to move on to the injector assemblies. The injector nozzle consists of, from left to right, the nozzle head, a nozzle disc (which allows the proper amount of fuel to enter the nozzle), a nozzle screen to help keep the disc clean (the correct side must be facing down or fuel won't flow), and the nozzle body. Chuck makes sure each nozzle assembly is working properly by spraying carb cleaner through it. Parts are replaced as necessary.

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    Every nozzle head is fitted with a small O-ring before being inserted into the nozzle block.

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    The nozzle assemblies are run through the block and into these brass fittings (arrow), which correspond to the holes in the intake manfold.

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    The bolt holds the block to the manifold, while the small metal place holds the injectors in place.

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    Chuck then flips our Fuelie unit over to install the fuel lines, commonly known as "The Spider." Here, he's fitted the center of the Spider into its rubber grommet and made sure that the lines clear the throttle linkage.

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    Each line is then connected to its corresponding injector block. These lines look just as they should. According to Chuck, several of the lines had been bent closer to the doghouse in a misguided attempt to make the system look better. He carefully bent them back to their proper position.

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    The main fuel line (arrow) is then installed, allowing go-go juice to flow from the fuel meter to the Spider.

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    Coming into the home stretch, it's time to connect the air meter and the fuel system. The "H" shaped system of metal tubes and rubber hoses allow vacuum from the air meter to reach the injector nozzles, which helps the fuel to atomize.

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    In this photo, the vacuum tube to the main control diaphragm has been installed. Chuck is fastening one end to the air meter; he's pointing at the other end, which attaches to the T-fitting atop the fuel meter, with a screwdriver.

    [​IMG]30/45
    Looking underneath the unit, we can see how the vacuum tube to the main control diaphragm is routed (1). We've also installed the vacuum enrichment tube (2), which is connected to the fuel enrichment diaphragm (3), routed under and through the injector vacuum tubes...

    [​IMG]31/45
    ...and connect to the appropriate fitting on the choke housing (arrow).

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    The remainder of the throttle linkage is then installed. The throttle linkage bell crank is held onto its shaft with a cotter pin (behind the throttle spring); the throttle rod bolts to the linkage on one end and the throttle valve linkage on the other.

    [​IMG]33/45
    This fitting is then replaced onto the doghouse; it won't be reconnected until the unit is back in the car.

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    After putting the intake manifold gaskets in place, Chuck reunites the fuel injection unit and the manifold.

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    And finally, the ballast tube is routed across the front of our great-looking and almost-ready-to-go Rochester fuel injection unit. In Part Three, we'll finish up with two critical, but often overlooked components: the Rochester system's high-pressure fuel pump and the unique distributor that drives it. See you then!

    [​IMG]36/45

    YOU MUST READ THIS BOOK!

    In Part One, we extolled the virtues The Chevrolet Ramjet Fuel Injection System, which is being reproduced by Corvette America. (Route 322, Box 427, Dept. VM, Boalsburg, PA 16827; 800/458-3475, www.corvetteamerica.com). In preparing to write Part Two of "Rochester Rx" I referred to this pamphlet again and again to make sure I understood how the unique system works. Each subsystem is explained in detail, and the line drawings are top-notch; several have been used in this story. It's fascinating and useful reading, for the do-it-yourselfer the merely curious, and for those seeking to know everything about vintage Corvettes. Like we said before, when it comes to taking care of a Rochester F.I. system, you can't have too much information.

    Sources
    Chuck Smith Performance Services
    Valley Center, CA 92082,
     
    Last edited: Nov 7, 2018
  3. chromebumpers

    chromebumpers solid fixture here in the forum Staff Member

    I tried for a long time to get this to work off idle - no go, yet. You have info I never seen before. Thanks Grumpy.
     

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