one factor thats frequently over looked is the oil feed and return line internal size and line heat rating,THINK IT THRU, now it should be obvious that fittings tend to have smaller more restrictive holes thru them than the hose internal dimensions of the fittings used with that hose, a fitting designed for 3/8" hose wont allow full 3/8"hose or component oil flow rates, AN-6 is normally considered about equal to 3/8" but thats doesn,t tend to be true, AN-8 size fittings are usually used to get decent flow in a 3/8" oil cooler , if your oil cooler has 3/8" internal passages youll want an AN#8 line size to insure the MINIMUM 3/8" internal passage size is maintained and not restricted by use of the internal passage size of AN#6 fittings
EXAMPLE
if your oil or transmission cooler has 3/8" internal passages you would think theres not a great deal gained in using larger lines than a MATCHING AN-8 or 1/2 OUTSIDE DIAM. LINE with its 3/8" INTERNAL DIAMETER.
routing transmission cooler lines, should be thought thru carefully so engine exhaust or vibration won,t damage the lines, a restriction to trans fluid or oil flow will generally be the part of the connecting lines with the smallest cross sectional area, if you look at most automotive oil or transmission coolers they have AN#6 (3/8")or AN#8 (1/2")connections, so lines significantly larger in cross sectional interior area,won,t do much for increasing flow rates
http://garage.grumpysperformance.co...ans-cooler-on-a-c4-corvette.10514/#post-70073
OR
if your oil or transmission cooler has 1/2" passages you would think theres not a great deal gained in using larger lines than a MATCHING AN-10 or 5/8 OUTSIDE DIAM. LINE with its 1/2" INTERNAL DIAMETER
but you'll frequently see guys running smaller lines than would be ideal that are restrictive that wonder why they have problems maintaining oil flow rates, they forget that the fittings tend to be restrictive , a 3/8" passage oil cooler tends to have slightly less restrictive flow if AN-10 lines are routed to and from it as the internal fittings on AN-10 tend to be a bit less restrictive on a 3/8" internal passage oil cooler, so its usually a good idea to step up the feed and return line size one step larger than you might think is required. this becomes even more important if the line length tends to be longer than average
EXAMPLE
one of my friends installed a really nice oil cooler with 1/2" oil passages and a large electric fan behind his rear axle on a pick-up truck, replacing his factory rear tire holder, he had a significant loss in oil pressure with the AN-8 lines it was first installed with, once the cooler and remote oil filter was originally installed, UNTIL he upgraded the line size on the advice of the hydraulic supply shop and installed AN-12 HYDRAULIC LINES and fittings on his BIG BLOCK off road pick-up, too cool his 4L80E transmission fluid
youll also want a 400F PLUS temp rating and at least a 400PSI minimum pressure rating, on hose used for hot oil or trans fluid, and its best to measure carefully and have the hydraulic shop fabricate the custom length hoses with ends installed
http://aeroquip.cc/fbc20002807-20aeroqu ... eflon.aspx
http://aeroquip.cc/aeroquipsupergemfitt ... 2hose.aspx
http://static.summitracing.com/global/i ... 5_4590.pdf
viewtopic.php?f=55&t=4381&p=16285&hilit=flex+line#p16285
Dash size is in 1/16 of an inch. So
-2 (2/16) 1/8 inch,
-6 (6/16) 3/8 inch,
-8 (8/16) 1/2 inch and so on.
But be careful, this does not mean that a -6 hose has an inside diameter of 3/8 inch. In fact, it can be anywhere from .298 to .359 inch, depending upon the hose type.
Common aircraft hose dash sizes are:
-2 Smallest hose size. Used as an instrument gage line
-3 Also used as an instrument gage line
-4 Common hydraulic line. Some smaller fuel line
-6 Common size for fuel delivery lines
-8 Fuel delivery and oil cooler lines
-10 Larger aircraft, oil and fuel
-12 Larger aircraft, oil and fuel
-16 Larger aircraft, oil and fuel
The inside diameter of each hose and fitting dash size is found in size charts. A common mistake is to think all hose of the same dash size has the same inside diameter. There not
A common mistake is to think that all fittings of the same dash size have the same inside diameter. They do not.
A common mistake is to think that a straight -6 fitting and a 90 -6 fitting of used on the same hose should both have the same inside diameter. They do not. A hose with a straight fitting on one end and an angle fitting on the other end will have different inside diameters.
read these threads and sub links
viewtopic.php?f=55&t=3172&p=8456#p8456
viewtopic.php?f=50&t=1660&p=4484&hilit=+bending+tube#p4484
viewtopic.php?f=55&t=635
viewtopic.php?f=55&t=1030
viewtopic.php?f=55&t=1939
viewtopic.php?f=55&t=1442
viewtopic.php?f=55&t=1860
viewtopic.php?f=55&t=733&p=3587&hilit=cell#p3587
The latest I found is this:
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Big Block Chevrolet Gen V and Gen VI Oiling SystemSolving the mystery of the Gen V and Gen VI Priority Main Oiling system
Priority Main Oiling System
The Generation V and VI big block Chevrolet blocks feature a priority main oiling system where the main oil supply passage is located adjacent to the camshaft tunnel. Drilled passages which intersect this large oil tunnel carry oil directly to the main bearings. If you are facing the front of the block with the engine in the upright position, this main oil supply tunnel is located in the 2 o’clock position just below the right hand lifter oil supply line.
Oil Cooler Plumbing
Located along the oil pan rail just ahead of the oil filter pad are two drilled and tapped (3/8” NPT) oil passages for routing oil to an external oil cooler. The hole located closest to the oil filter pad (#2) is for the outgoing supply line to the oil cooler. The front passage (#1), which is farthest from the filter pad, is the return line from the oil cooler.
Careful examination reveals that these two passages intersect the same return line that feeds oil back to the main oil tunnel. This requires that a special fitting be used in the #2 supply line to prevent oil from short circuiting the oil cooler.
Part number SD1540 provides the necessary diverter basket to prevent the supply oil from entering the return line before going to the oil cooler. This fitting has a dash 10AN thread to allow the use of aftermarket components to plumb your external oil cooler. The front passage #1 will require a 3/8” NPT by dash 10AN adapter (#FCM2185), which is available from Scoggin-Dickey.
Understanding By-pass Valve Locations
Factory assembled 454, 502 engines and short blocks have two by-pass valves installed in the block. These factory installed by-pass valves (#25013759) will open at an 11 psi pressure differential. One by-pass valve is installed in the center hole on the oil filter pad (#4). This hole is the oil return passage from the oil filter. The second by-pass valve is installed in the adjacent hole (#3). The egg shaped hole (#5) is the high pressure oil supply passage from the oil pump.
For all racing application that will NOT use an oil cooler but will maintain the stock oil filter location, you must remove the center by-pass valve in location #4. Removing this valve eliminates three redundant right runs in the oil system. However, if you leave this by-pass in place the oil system will still function as it was intended, but a loss of oil pressure can result from the four right angle turns required for oil to return to the main oil tunnel.
If you intend to use a remote oil filter, a high pressure by-pass valve part number 25161284 must be installed in position #3. This valve will open at a 30 psi pressure differential. A plug will be installed in position #4 to prevent oil flow thru this passage. Oil should be returned to the block in the 3/8” hole located just able the oil filter pad. An oil filter block off plate kit (#SD3891) can be purchased from Scoggin-Dickey for Gen V and VI blocks to plumb your external oil filter.
If you intend to maintain the stock filter location and will use the factory provided oil cooler passages to install your oil cooler, then you must install two high pressure by-pass valves (#25161284). One will be installed in location #3 and the second in location #4. Happy oiling!
Here's the one from GM:
Excerpt from Speed Reading written by Wade Hajek of GM Performance Parts :
"Gen V and Gen VI big-block crate engines come with two oil pressure bypass valves installed in the engine blocks. Both of these valves are rated at 11 psi pressure differential. One valve is for the oil filter and the other is for the production oil cooler. If you install an aftermarket oil cooler or remote oil filter that attaches to the oil filter pad on the engine block, you should be aware that you need to change the oil filter bypass valve in the engine block. The aftermarket oil lines add resistance which will cause the bypass valve to bypass the aftermarket oil cooler and/or oil filter all the time. Obviously, if the cooler and filter are bypassed the oil will be dirty and hot. Your engine could run hotter and could be damaged by dirt in the oil. If you choose to use an aftermarket cooler or remote oil filter that attaches to the pad, you should change the bypass valve to one with a higher differential pressure rating. A good choice would be GM# 25161284 which is rated at 30 psi. Remove the valve that is closest to the crankshaft and replace it with the new valve. Press the new valve into the engine block and stake it in three places. You should note that the bypass valves don't need to be changed if you use a production oil cooler which uses the production holes in the engine block and you don't use a remote oil filter. Also, if you use an adapter that just angles the filter for clearance you don't need to change the bypass valves."