Gen 6, 454 Rebuild(long)

There are actually two calculators, on the 2nd page is a calculator for the IVC if you don't know it. Then it shows you the results on page 1 so you don't have to flip back to see it if you forget.

IVC_Calc_01.jpg

I didn't understand your dimension of 9.822", so I did the following. You will notice that I took .010 off the OEM deck clearance of .020 leaving .010. I figured you would be doing a clean-up of the block deck.

Engine #1 uses the Lunati 547 cam and works well with the DCR of 7.62 and your goal of using 87 octane gasoline.

Engine #2 uses the Lunati 346 cam and pushes the DCR much higher at 8.21 (93 Octane Area) since the IVC is now 60°, some 10° sooner.

Engine #3 I retard the cam 4°, this drops the DCR to 7.99. Still not enough for 87 octane.

Engine #4 I milled the head to remove 5cc from the combustion chamber, the rotating assembly piston have a 20cc dish and we are back to 4° advanced or IVC of 60°.

So you can see there are several ways that we can adjust the DCR to get where we want to go !!

@Grumpy What's a good DCR for 87 Octane ?

DCR_Lunati_547_346_v01.jpg

Below is the head gasket that I used for the calculations. They are copper and they say they recommend O-Ringing, but Grumpy and I both have used them without and have had zero problems. They are reusable, so in the long run they could be actually cheaper. I'm on my 3rd install now and now problems.


Below is the rotating assembly I used with the 20cc dished pistons. I went with balanced assembly.

.
 
The rotating assembly you posted lists the pistons as being domed.
I was under the assumption you should not use domed pistons with bbc Vortec heads?
 








 
I read most of these links and spend a hour or two every night reading but man i got to say.
There is simply more valuable information than i will ever be able to read and absorb here.
 
it took me decades to learn a decent amount of engine building skills ,and collect the tools and experience it required.
(to do it correctly)
yes Ive built over a 100 plus engines, and helped a good many of the people I hung out with,
build their cars and learn skills like welding, body work, engine assembly, engine tuning etc.
and I figure If I can help speed up your individual learning curves and not have you be forced to stumble along, almost blindly at times, sifting through tons of irreverent or useless data or just B.S. I've seen posted, in various forums and magazines...
at least I hope this forum and the content will help,.
and Id like to help you avoid constantly paying various greedy machine shops that would vastly prefer you constantly pay them extra to do things you can most likely do better or faster yourself, it should help you avoid the years I wasted in the learning process.
look I am unlikely to be here in the following decades, due to age, so I may as well pass on as much useful info while I can do so!
It would be selfish to not help others , that's just not me! ( I want to help everyone I can ,
avoid making mistakes , or constantly paying for stuff you can do faster and better once you learn a few basic skills.)
(there's also some satisfaction in teaching people how to verify the machine work or tuning works been done correctly,
that the work was required or could be avoided or pointing out how easy it is in many cases for you to do some things yourself)


related threads


related threads
http://garage.grumpysperformance.com/index.php?threads/precision-measuring-tools.1390/#post-68861

http://garage.grumpysperformance.co...ing-parts-and-a-logical-plan.7722/#post-68651

http://garage.grumpysperformance.com/index.php?threads/finding-a-machine-shop.321/#post-59253

http://garage.grumpysperformance.com/index.php?threads/block-prep.125/


http://garage.grumpysperformance.com/index.php?threads/parts-prep-cleaning.6255/#post-51146

http://garage.grumpysperformance.com/index.php?threads/how-to-find-a-decent-machine-shop.800/

http://garage.grumpysperformance.com/index.php?threads/bare-minimum-tools.11026/#post-51843


 
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basic threads (with sub links)that will provide you with a decent start on engine builds
















 
You can't buy it as a kit, but they make a Icon piston with a 11.5cc dish, this is now your engine #4. It yields a SCR/DCR of 9.22/7.69. Just have to buy the individual components or call Scat direct and tell them what you need and see if they will sell to you at the kit price. That's of course if you NEED the 11.5cc dish piston.


DCR_Lunati_547_346_v02.jpg

I had all the info I needed so I put the data into Dynomation 6.03.27 and ran a couple of simulations with your two Lunati camshafts to see what the difference would be. I found some flow numbers for your heads on the Stan Weiss website. Your heads is the last line "L29". For the exhaust I used stock manifolds with mufflers and cats, with headers the numbers would jump up considerably.


1656107862331.png

Anyway just alittle something for you to chew on. Mull it over and let us know what you think and don't hesitate to ask any questions that this info brings up. We Love Questions !!!

Sim01_vs_Sim02.jpg
 
you could easily boost the static compression enough to get a bit more compression as it will help the power/torque

As a general rule, the best available pump gas will work with an 8.0:1 dynamic compression ratio.


 
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Lots and lots of info! and reading. Decisions to make but one i do know.
I ain't buying no $936 dollar set of pistons:eek: My budget will just not allow it if i want to get it done before next year or maybe the next.

My engine had flat top pistons in it with 2 valve reliefs from the factory.
If i need to i will stay with the stock 4.00 stroke and bore of 4.280 i can piece together what i need as it seems scat does not make a kit with the exact parts i need from what i can find.
 
My engine had flat top pistons in it with 2 valve reliefs from the factory.
If i need to i will stay with the stock 4.00 stroke and bore of 4.280 i can piece together what i need as it seems scat does not make a kit with the exact parts i need from what i can find.
These pistons are not forged, but are Hypereutectic. The rings are 1/32" wider at 5/64" then what you have been looking at. The dish is considerably bigger at 18cc. You would have to mill the heads some to bring the compression back up.

BUT, this all hinges on the camshaft you choose and what the IVC is. It's entirely possible you don't want a dished piston.

8 Pistons Only, No Rings

 
So if i stay with the 489 it looks like i just need to find a cam that will work for my rpm range.
This is the rotating assembly i will order as soon as my block is back from the machine shop. Here
Looks like this might work?
Wish i would have measured the piston/deck height before i took it apart. I was surprised at how low they sat at TDC.
 

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What camshaft are you using or should I say what is the IVC that is in your plan?

There are many different cams available ... Crane, Crower, Erson and Isky are quality companies. Sorry, I know this makes your decision more complicated. Just take your time and we can work your way thru the possibilties. I can do the simulations if needed. Just takes time and patience to narrow the choices.

We are here to help, just let us know how or where you need it !
 
Cam is the lunati 0347 I think i have the numbers really close but not positive.
Im just looking at Lunati but i really don't care about manufacture if they are reputable.
Looks like this come down to a workable cam choice.
The details of the parts are listed at the bottom of the pic i posted.
 
How did you get a "Deck Height" of .030" ?

The quench distance should be between .042" - .050", yours is .083". This helps with detonation.
Quench Distance = Deck Height + Gasket Thickness


1656262919082.png
The details of the parts are listed at the bottom of the pic i posted.
I don't find a Lunati cam with the part number 10010347 ?
 
My mistake, sorry. cam
Kind of a guess. The pistons were sitting well below the top of the block at TDC but i did not think to measure before i took it apart. Have to get the block back before i can measure deck height.
 
Is this a 3rd cam now or did you mean to say 20110547 ?

Your graphic above shows an IVC of 64, but your link directly above (post #38) should be 70°.

OEM deck height is .020", but of course they are not very precise about this dimension from the factory.
 
No third cam. I have only been looking at the two 10346, 10347.
I do not know where the 10547 came in at. I looked it up and it is the same as 10347.
The 10347 is machined for a gen6 bbc cam plate retainer. The 10547 is not machined for a cam plate.
I think this is better?11.jpg
 
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