Sway Bars, Stock Fit and Custom Fit.

2Loose

reliable source of info
I have quite a collection of sway bars I've pulled off of various rigs over the years.

When setting up a custom build of one sort or another I often can find just the right fit from my "stock pile".....

My latest project is a '55 Chevy "retro" gasser, which I have fitted a '59 Ford F100 front axle under.
It sits 16" off the ground at the rocker panels, and with the blown Olds 425 motor is pretty "top heavy"......

So I figured I better add sway bars to help keep it level on the street. The back is no problem as I have set up parallel ladder bars, and they act like a fairly stiff sway bar. But I thought I better add a sway bar to the front. As I have a front mounted steering box with cross steer, it is in the way of a mount there. The front part of the Moroso pan I'm using allows room where a sway bar could be fitted behind the front axle.

This fit requires a pretty narrow sway bar, and the closest I have been able to come in fitting this up is a sway bar from the rear of a Ranger pickup. I can fit it up under the frame and pan pretty nicely, but the ends angle outward a little too much, and hit my coil-overs that I am running on the front end. So I looked at heating up this sway bar at the bends on each end and bending those front arms on each side inward a couple of inches to get a "perfect" fit (well, at least a fit that will work pretty well....).

The only thing that concerns me is that by heating the sway bar up to "soft" red hot enough to make the bend, I am removing the spring temper from the sway bar!
It's been way too many years since I had my Materials Engineering class in college, but I do remember bits and pieces about annealing, hardening, and tempering carbon steel. Reviewed some sources on the internet recently, and found I was pretty much correct, by heating up that bend, forming it to my specs, and letting it slowly air cool, I am removing the temper or "springiness" at that area. If I water or oil quench it while it is red hot, I "harden" it, which makes it brittle. The correct procedure, as I understand it, is to harden it with a quench, then reheat it to about 700 deg (blue color on polished steel) and oil quench it again to restore the spring temper. The problem is the WHOLE spring or sway bar has to be heat treated in this manner, I can't just do this to the bent area to restore it.

One of my buddies (who really doesn't know what he is doing, but gets away with "murder" sometimes) says to just "heat it, bend it, let it cool, and use it, and quit worrying about it......", which is tempting. It is a 1-1/8" sway bar, plenty stout, by heating and bending just that small area, I might get away with it. But I would hate to render a good sway bar useless by applying heat in this manner without know for sure what I was doing.

Any suggestions?
"2Loose" Willy
 
theres absolutely no way for you to get a precise temper to a piece of steel without both a controlled, atmosphere and precise heat level and time being applied to the steel. and knowing exactly what type of steel alloy your dealing with. as small differences in the alloy change the steels characteristics, there are usually company's that custom build and heat treat leaf springs that have the necessary controlled temperature heat treat furnaces required and they usually will be happy to do custom work (for a price naturally)

swaybar3.jpg

that would be the route Id suggest but you also may want too try what your friend suggested , because while you obviously won,t get a precise temper it may not be all that critical in your application.
you might also want to think about the connectors or brackets used, to connect or mount the sway bar, as at times is far faster and easier to fabricate custom sway bar brackets than get a custom sway bar it self made, generally making brackets for a sway bar thats only slightly to long or short is a far easier proposition, especially if youve got access to a welder and a trailer parts store, or a milling machine and some other tools
I had custom leaf springs made for both my 1967 fire-bird 400 and my 1969 camaro, so its obviously not something that is difficult to do if you give the guys building the springs exact measurements and expected load rates


HERES OTHER OPTIONS

http://www.jcwhitney.com/sway-bars-and- ... j1s17.jcwx

SANERPERFFAB@cs.com
St.Lucie Florida...772-873-9222. Around $200.00 as I recall.


http://1speedway.com/Swaybars.htm

Speedway Engineering
13040 Bradley Ave. Sylmar, CA 91342
Phone: 818-362-5865
Fax: 818-362-5608


http://www.maxchevy.com/tech/2009/iv_2-sway-1.html

http://www.stockcarproducts.com/susp21.htm

http://www.swayaway.com/swaybars.php

heres a quote from DaveHellwig
Engineering Manager

"Heating the bar normalizes the bar locally so you end up with a soft spot in the bar. If it survives or not is dependent on what the bar is made from and where you heat and bend it. Many aftermarket sway bars are made from mild steel so heating and bending them won't change their properties much. Our bars are made from 4140 chrome moly steel that is quenched and tempered. Hellwig sway bars are heated to 1550 deg F and oil quenched then tempered at 1000 deg F. This provides a minimum yield strength of 140,000 psi. If you heat the bar with a torch and allow it to air cool, you have changed the crystalline structure of the steel as it has been locally normalized which drops its yield strength to about 95,000 psi. Whether or not the bar survives depends on where it was bent and what kind of stresses it sees. If you have heated it in the bends next to the frame bushings, it will eventually fail as that is the part of the bar that is most highly stressed. If you heat it close to the end links you have a better chance of survival. When we modify one of our sway bars for a customer, we remove the paint first. Then we heat it and bend it to the customer's spec. After modification, it is reheated in the furnace until it is red hot - 1550 deg F and then quenched in oil. Then it is tempered again at 1000 deg f. This process will reset the crystalline structure of the metal and it will be consistent throughout the sway bar. After tempering it is dimensionally checked and then powdercoated. We will provide a lifetime warranty on any of our sway bars that we modify."



these threads and their sub linked info may help

viewtopic.php?f=60&t=1962&p=5206&hilit=temper+heat#p5206

viewtopic.php?f=40&t=949
 
I'm going to try heating up and bending at the existing bends to move the bar ends inward a couple of inches to get the clearance I need. If that softens the metal such that I get permanent deformation when the vehicle is in operation, I'll pull it off. I can always restraighten it, and there is the possiblity that I can get it re- heat treated to put the temper back in it after I have reshaped it.

Willy
 
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