TPI Flow Info

bytor

Well-Known Member
Came across this info while doing some research and thought I'd share.

https://www.rockauto.com/en/catalog...,exhaust+&+emission,mass+air+flow+sensor,5128

http://www.hobracing.com/tech/tpi_flow.asp


TPI Intakes and runners

The following airflow tests were performed on the University of Northwestern Ohio's SuperFlow SF600 Flow Bench. All CFM values are corrected for airflow at 28 inches of water. Injector flow rates are flowed at 43.5 PSI on an injector flow bench using test fluid with same density as gasoline.

increasing power is in large part the result of increasing the amount of air/fuel mix you can efficiently pack into and burn in the cylinders and the number of power strokes per second that the engine can produce in its effective power range.
holleystealthtpi.jpg

http://www.jegs.com/webapp/wcs/stores/servlet/topcategory_10001_10002_-1

https://www.ebay.com/itm/Weiand-908...For-Use-With-144-174-Blower-Kits/400669303867


https://www.ebay.com/itm/Weiand-622...r-Small-Block-and-Big-Block-Chev/112273744933


6221.jpg


Have one to sell? Sell now
Weiand 6221 Offset Thermostat Housing Adapter For Small Block and Big Block Chev
your problem is VERY COMMON, if the throttle body and thermostat housing has a clearance issue on some modified EFI intakes, heres the usual cure
tpifirstcom.png

BTW theres two common vortec intake manifold gaskets, these vortec heads have taller ports than the standard 23 degree first gen SBC heads
The Fel Pro 1255 is .120 thick
The GM 89017465 is .060 thick
AirFlow

Stock TPI/LT1 48mm Throttle Body w/o airfoil -- 783.0 cfm

Stock TPI/LT1 48mm Throttle Body w/ airfoil -- 821.9 cfm

TPI/LT1 52mm Throttle Body w/o airfoil -- 848.9 cfm

TPI/LT1 52mm Throttle Body w/ airfoil -- 898.8 cfm

Stock 98 Camaro 3800 II Throttle Body -- 554.3 cfm

Stock TPI Bosch MAF sensor w/ screens -- 517.8 cfm

Stock TPI Bosch MAF sensor w/o screens -- 658.4 cfm

NOTICE THE MAF SENSOR, IN THE TPI , NOT THE THROTTLE BODY IS THE MAJOR FLOW RESTRICTION
Stock 87 GN 3.8L Turbo AC MAF sensor w/ screen -- 584.2 cfm

Stock 86 2.8L AC 5-wire MAF sensor w/ screen -- 576.2 cfm

Stock 96-up AC 3100 V6 MAF sensor w/ screen -- 616.4 cfm

Stock 96-up AC 3100 V6 MAF sensor w/o screen -- 670.7 cfm

Stock 94-up LT1 MAF Sensor w/o screen -- 719.0 cfm

Stock 85-87 Firebird TPI airbox mid piece -- 499.3 cfm

Stock 4.3/5.0/5.7 2bbl TBI complete -- 574.1 cfm (dry)

Stock 4.3/5.0/5.7 2bbl TBI w/o injectors -- 584.7 cfm

Stock 3800 vin L throttle body w/ screen -- 419.1 cfm

Stock 3800 vin L throttle body w/o screen -- 444.8 cfm

4bbl MPFI Holley Throttle Body -- 1287.6 cfm

Another source sent in these flow numbers

Flow and HP ratings for Throttle-bodies:

Flow (cfm) Max........ NA HP
Stock ............668 .............300
Stock w/airfoil 710........... 350
52MM w/airfoil .835 ........400
54MM (AS&M) 900.......... 450
58MM 1050...................... 500

USE THE CALCULATORS to match port size to intended rpm levels... but keep in mind valve lift and port flow limitations
http://www.wallaceracing.com/runnertorquecalc.php
http://www.wallaceracing.com/ca-calc.php
http://www.wallaceracing.com/area-under-curve.php
http://www.wallaceracing.com/chokepoint.php
http://www.wallaceracing.com/header_length.php
http://www.circletrack.com/enginetech/1 ... ch_engine/



TPI Intakes and runners flow rates

Stock intake manifold with runner
Stock....................198.72 cfm
ACCEL................213.52 cfm
Extrude/ACCEL....217.11 cfm
Super Ram............220.67 cfm

the stock TPI has a hard time flowing 230cfm even with minor port work, look here
most of this info is right off the accel,holley,edelbrock, and TPIS sites, add a little math and the results become much clearer!!!

Intake....... length ....... port in -- out
Stock GM Base--- 6.375"------ 1.47"- 1.96x1.2
TPiS base------ -6.125"------ 1.75"- 2.09x1.28
Accel base----- -6.125"------ 1.75"- 2.09x1.28
Holley base------- 6” runner 2.3”- 1.9”x 1.23 (2.337 sq inches)
Runners
Stock TPI----- -- 7.250"------1.470" round(1.70 sq inchs)
SLP ----------- - 6.625"------1.600" round (2.01 sq inchs)
Accel LTR------- 6.625"------1.615" round (2.05 sq inchs)
TPiS----------- 7.625"------1.660" round (2.168 sq inchs)
Mini ram -----3.5”
LT1 ----------3”

Runners (measured individually)
Stock....................203.17 cfm
ACCEL................242.02 cfm
Extrude/ACCEL...275.83 cfm
Super Ram............289.18 cfm
Intake manifold with 3/8 inch radiused intlet.............................222.45 cfm
Holley stealth ram ………..275cfm (after recommended runner clean-up)

Stock intake manifold with runner
Stock....................198.72 cfm
ACCEL................213.52 cfm
Extrude/ACCEL....217.11 cfm
Super Ram............220.67 cfm
Holley stealth ram …..275cfm

ACCEL Hi-Flow intake manifold with 3/8 inch radiused inlet.........251.51 cfm

ACCEL Hi-Flow intake manifold with runner
Stock....................215.83 cfm
ACCEL................232.53 cfm
Extrude/ACCEL....243.21 cfm
Super Ram............240.24 cfm

Extrude-Honed ACCEL Hi-Flow intake manifold with 3/8 inch radiused inlet ...............275.83 cfm
Extrude-Honed ACCEL Hi-Flow intake manifold with ACCEL runner ..............266.94 cfm
Edelbrock Performer RPM manifold (Stock)..........286.51 cfm
Edelbrock Victor Jr. ............275.24 cfm

HOLLEY STEALTH RAM
the HOLLEY STEALTH RAM FLOWS at 275cfm out of the box, and has the potential when matched to the correct heads and cam to totally out flow most other intakes available,can easily reach 300cfm with minor port work and costs much less
Stock…………………………… 275cfm
Ported…………………………..300cfm

Runner lengths
Stock tpi manifold 8” runners 11.25”, cylinder head 6” total 25.25”
Accel super ram manifold 8” runners 7” cylinder head 6” total 21”
Holley stealth ram manifold 6.26” ” cylinder head 6” total 12.26”
Edelbrock performer RPM runners 6” ” cylinder head 6” total 12”
Edelbrock vic jr , runner length 5.5” ” ” cylinder head 6” total 11.5”




Also interesting TPI mods. Not so sure I agree with the one on bumping up the initial timing.
http://www.hobracing.com/tech/tpi_mods.asp


Basic TPI modifications
Friday, May 23, 2014

http://garage.grumpysperformance.co...g-the-edelbrock-pro-flow-xt-7137.14248/page-4

http://garage.grumpysperformance.co...otal-panic-over-an-easy-fix.12177/#post-58940


Basic TPI Mods: by DEBBIES87

There are a few basic mods that should be done to any TPI car, I call these "entry-level" modifications.

1) Cut the air box open without letting air in the engine without going through the air filter & remove the additional plastic piece below the air box to get more air into the engine.

2) Modify the mass air sensor; remove the screens, & and if your brave cut down the fins.

3) Port the plenum (upper intake). There are two small ridges sticking up in the entry-behind the throttle body, remove these. The throttle body openings are already 52mm, so don't go crazy when porting.

4) While the plenum is off for porting, it is now a good time to get a adjustable fuel pressure regulator & a MAT sensor relocater kit. The Adj. FPR will aid in tuning, and the new MAT sensor will improve throttle response as well. The new LT1 style MAT sensor is placed in the air box instead of the plenum, this allows it to read cooler air and advance the timing accordingly.

5) Advance the base timing to 12-13 degrees. Note: the harmonic balancers on these cars tend to drift with age, adjust timing to where the car still starts good and doesn't detonate.

6) If legal in your area, gut the catalytic converter and remove the smog pump belt (85-87), or run a shorter serpentine belt to bypass the pump (88-92); you will need to remove the smog pump on the 88-92's to reroute the belt properly. Check local smog laws first.

7) On automatic cars, adjust T.V. cable (throttle valve cable), so that the car shifts out between 4200-4500 RPM under wide open throttle. TPI motor power drops off drastically after 4500-4700 RPM, they peak at about 4200-4400 RPM. No need to over-rev these motors.

8) Bypass fan relay to make fans come on manually, or install aftermarket relay to turn on fans sooner.

All together these mods should make the car perform like it should have from the factory, gains should be between .6-.9 tenths of a second from these modifications.




T.V
 
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http://www.carcraft.com/techarticles/el ... injection/
as the parts for the early MAS AIR FLOW (MAF) SENSORS become harder to get you may be forced to convert to the later SPEED DENSITY EFI control, you can also upgrade the earlier 1985 control chips 160 baud rate thats pitifully slow

viewtopic.php?f=50&t=10361&p=42675&hilit=160+baud#p42675

viewtopic.php?f=32&t=2825&p=7295&hilit=160+baud#p7295

http://www.airflowresearch.com/super-chevy-sep-2013-195cc-sbc.php
- FIRST TPI Intake.(good choice)
firstin.jpg



firstt.png

firstf.png


51000_bb697eb7ebe4189c2b45881e0a9534ca0a18789b.jpg

intake comes with a new throttle body


EFI works at higher pressures (a 1985-1991 TPI corvette as an example generally operates in the 38psi-42 psi fuel pressure range)
THINK,

fuel tank...to .fuel filter....to .-fuel pump....to feed into fuel rail& injectors. then out too....fuel pressure regulator...then too..return line to fuel tank


Fueltpsystem.jpg

fpregv3.jpg

fpregv4.jpg

fpregv2.jpg

fpregv1.gif

fuel_rail_assembly_and_parts.gif


efisystem.jpg


it might help if you think, fuel pump provides fuel flow volume,
fuel pressure is a measure of resistance to fuel flow,
the fuel pressure regulator acts as a valve that opens if the pressure exceeds about 42 psi (YES some versions like yours are manually adjustable) but the reason its there is to maintain a consistent 39 psi-42 psi to do that you allow the fuel pump to stack or pressurize fuel in the fuel rail and in theory the fuel pressure regulator only allows excess fuel volume to flow back to the fuel tank through the return line if that fuel pressure exceeds the 42 psi, the pump is designed to provide a bit more than the required 42 psi too insure fresh cool fuel is cooling the fuel pump while maintaining that consistent fuel volume at the fuel pressure, when you tromp on the throttle the flow of fuel drastically increases, the regulator momentarily restricts out going fuel to maintain the fuel rail pressure and volume, until the flow demand drops enough, for excess volume and the resulting increased pressure that results to open the regulator again,


fuel_flow.jpg

TPI Torque Specifications

Below are the torque specifications as designated by GM for Tuned Port Injection intakes. Please note that some specifications are in lb. ft., and some are in lb. in.

Manifold to Runner Bolts 25 lb. ft.
Runner to Manifold Bolts 25 lb. ft.
Fuel Rail Attaching Bolts 15 lb. ft.
Throttle Body Attaching Bolts 18 lb. ft.
Throttle Position Sensor 18 lb. in.
Idle Air Control Valve 13 lb. ft.
Throttle Body Coolant Plate 27 lb. in.
Throttle Body Cover Plate 30 lb. in.
Power Brake Vacuum Fitting 108 lb. in.
Fuel Line Nuts 20 lb. ft.
Fuel Tube Bracket Bolt 25 lb. ft.
Fuel Pressure Connection 115 lb. in.
Pressure Regulator Base to Rail 44 lb. in.
Pressure Regulator Bracket 44 lb. in.
Outlet Tube to R/H Rail Retainer 44 lb. in.
 
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