building a potentially impressive BBC

Grumpy

The Grumpy Grease Monkey mechanical engineer.
Staff member
think
twin turbo/ intercooled

/e85/
1300 plus hp

with added oil cooler etc.
think of this as a quick way to blow $33K minimum :facepalm: :like:
YOUR CERTAINLY NOT GOING TO BUILD SOMETHING LIKE THIS
AND EXPECT IT TO RUN ON THE LOCAL GAS STATIONS PUMP LOW OCTANE FUEL



heads

roughly 115cc combustion chamber volume

HEAD GASKETS (.021 thick pure copper)
block (tall deck, aluminum , 4.560 bore)
(100 lbs less weight than cast iron and very easy to weld/repair if damaged)
TWIN TURBO(s)
rotating assembly (yes custom, forged dish pistons required)
4.560 bore x 4.5" stroke a 580 cubic inch engine has a 72.5 cubic inch sweep volume per cylinder or 1189ccs
thus with a 115cc combustion chamber head about a 30 cc dish piston will be required
intercooler

intake
injectors
throttle body
oil pan
water pump
ROCKERS
OIL COOLER WITH FAN


yes we need more parts this is just a rough guide
to start building 572 BBC

(yeah 30cc dish pistons will be required to get to about a 7.9:1 target static compression)






reference
(yes you absolutely need several ANODES,
and 50%/50% antifreeze,

to run aluminum heads and copper head gaskets)











9d0571_c641f11f9ba04c50b43d3fe5306ba38b~mv2.jpg


 
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BUY A FEW BOOKS ON ENGINE REBUILDING AND PROPER ENGINE ASSEMBLY
AND READ THROGH THEM CAREFULLY,
ITS MONEY VERY WELL SPENT!

51Dfu8o7JtL._AC_UY218_.jpg


s-l500.jpg


s-l1600.jpg



s-l500.jpg
 
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keep in mind you can add extra ethanol or methanol to the fuel to aid in the cooling of the fuel/air mix entering the engine and maintaining a marginally richer fuel air ratio above about 3500 rpm, tends to reduce any tendency toward detonation.
if you are looking to make lets say 1300 rwhp, you'll need to make about 1560 potential crankshaft horsepower
this means parts selection and matching compatible components is critical , especially if reasonable longer term durability is desired,
thus factors like fuel pump flow rates, intercooler surface area, air flow rates, for the radiator and oil cooler, your ignition advance curve and sensor controls to prevent detonation, boost pressure curve,
HEAD GASKETS, FASTENERS, oil pumps, bearing clearances, type of bearings selected, radiator size and efficiency,

Use of transmission fluid coolers, fuel line size, injector size, and turbo boost rates, engine oil cooling etc. are all critical.
and you damn sure better consider car weight and required brakes and tires in your build calculations.

or put a bit differently if your goal was to have 1300 dependable RW hp,
you'll need to seriously research & consider all the components required to build about a 1600-1650hp engine build.
YEAH THIS HOBBY AINT CHEAP! :facepalm::like:AND IF YOU FAIL TO DO THE REQUIRED RESEARCH & HOME WORK IT CAN POTENTIALLY GET A WHOLE LOT MORE EXPENSIVE IN REPAIRS YOU NEED FROM FAILING TO DO THINGS CORRECTLY THE FIRST TIME!
link too bore vs stroke info on hundreds of engines
every part you choose is a compromise , and may require changes,
that cost you in time, money or performance to some degree,
and almost every part will require a bit of fitting or clearance work,
or adjustment to fit and function to get the best results
if it drops out of the package and bolts together as it drops out of the package,
its almost certain its not functional to nearly its full potential
you should keep in mind every choice made is a compromise in some areas, planning is critical, but reality can bite you financial in the ass.
incremental gains through minor mods while surely possible and yes proven, to work,but adding those mods,
are at some point ,mods to the engine,or transmission, that are becoming rapidly more, expensive and thus restrictive to completion of a durable & functional engine than the benefits are to the overall build, those mods may produce minor and documented gains, but the minor gains produced are far out weighted by the cost of the mods, especially in a daily drivers engine, things that make sense in a formula 1 or NASCAR engine build, are cost prohibitive to do on a street car, simply shedding weight on the car or improving the aerodynamics, may be far cheaper and result in greater performance.
I've built a few dozen 489-496 BBC engines in the past for guys with novas, camaros chevelles etc, that had visions of having a 10 second or faster car on the street, and the results of having a significantly more powerful engines always resulted in the need for mods like suspension mods,
like traction bars, air shocks, bigger tires, bigger brakes, better engine cooling systems, new stronger differentials, etc. that they may have never considered, that were required to make the car handle correctly, this is never a cheap hobby, but at some point there's a limit to what your wallet will tolerate and how long you want to deal with a car who's engine is (STILL UNDER CONSTRUCTION SO I CAN'T DRIVE IT YET)
your job is to think things through carefully and make sure parts fit and function to their full potential,
little things like checking piston ring end gap, verifying bearing clearances, and ccing the heads and checking piston to valve clearance, degreeing in the cam and verifying the valve train geometry, polishing combustion chambers, getting a decent 3 angle valve job, MATTER!

as always it really pays to think things through carefully,
use a build sheet documenting all parts used, machine work done or scheduled and the costs and time required.
this will inevetably result in your having to do some research and ideally not skip over important steps like checking clearances, valve train geometry , parts selection and compatibility issues or lubrication and ignition system issues
break the build down into sections like the block and required machine work, the rotating assembly, heads and valve train, lube and cooling systems, matching the injection, carbs or intake manifolds selected, matching the headers and exhaust system, and of course matching the drive train gearing, differential gearing, tires and brakes to the intendeed useage.
all of these steps requre some research to get the ideal results


http://users.erols.com/srweiss/tablersn.htm

http://garage.grumpysperformance.com/index.php?threads/big-block-chevy-info.710/#post-60300

http://garage.grumpysperformance.co...-displacement-street-engine.10961/#post-48359

http://garage.grumpysperformance.com/index.php?threads/tall-deck-big-block-related-threads.10391/

http://garage.grumpysperformance.com/index.php?threads/which-496-bbc-engine.12291/#post-60423

http://garage.grumpysperformance.co...g-block-head-comparison.319/page-2#post-56649


http://garage.grumpysperformance.com/index.php?threads/build-a-496-stroker-bbc.101/#post-49427

http://garage.grumpysperformance.com/index.php?threads/block-choice.10472/#post-43984

http://garage.grumpysperformance.com/index.php?threads/scat-cranks-related-info.10930/#post-47993

http://garage.grumpysperformance.co...apless-top-piston-ring-sets.10555/#post-44980

http://garage.grumpysperformance.com/index.php?threads/block-prep.125/page-2#post-58033

http://garage.grumpysperformance.co...-on-the-cheap-well-to-start.11739/#post-55365

http://garage.grumpysperformance.com/index.php?threads/what-big-block-is-it.11655/#post-54494

http://garage.grumpysperformance.com/index.php?threads/scat-cranks-related-info.10930/#post-47993

http://garage.grumpysperformance.co...-15-years-later-after-long-term-storag.10443/

http://garage.grumpysperformance.co...g-block-pushrod-guide-plates.4596/#post-52034

http://garage.grumpysperformance.com/index.php?threads/build-a-496-stroker-bbc.101/#post-49427

http://garage.grumpysperformance.com/index.php?threads/another-496bbc.5123/page-2#post-49183

http://garage.grumpysperformance.co...-calculators-and-basic-math.10705/#post-72061

http://garage.grumpysperformance.com/index.php?threads/another-496bbc.5123/

http://garage.grumpysperformance.com/index.php?threads/picking-a-cam-for-street-strip-496-bbc.13384/

http://garage.grumpysperformance.co...-car-craft-magazine-big-bang-big-block.10830/

http://garage.grumpysperformance.com/index.php?threads/striders-540bbc.1356/


 
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