Shimming An Oil Pump Relief Spring

Grumpy

The Grumpy Grease Monkey mechanical engineer.
Staff member
I was recently asked HOW to shim an oil pump relief spring to gain added oil pressure!:rolleyes:

SHORT ANSWER NEVER SHIM THE OIL PUMP SPRING!!


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many pumps come with two springs , one standard and one high pressure

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you should NEVER shim an oil pumps pressure relief spring
back in the 1950s-1960s it was common to pull the pressure relief spring retaining pin in the oil pump that retains the pressure relief spring and insert a washer , between the pin and spring to add pressure to the spring, this mod has zero effect on lower rpm oil pressure it simply delays the pressure relief valve from opening until a bit more, or higher peak oil pressure is reached

thus forcing the pump to build more pressure before the relief valve opened, this was before properly designed higher pressure springs were available, this could be done but it frequently caused problems,
but the problem is that it reduced the distance the control valve piston potentially moves and this can cause the system to malfunction.

as it reduces the clearances and may cause spring coil stacking before the pressure valve opens fully,it may prevent the piston that pressure relief spring holds from moving back down its bore far enough to allow it to open the by-pass passage, that shim behind the spring causes a reduction of distance it can travel to open the oil pressure release, valve or allow return oil flow through that passage allowing the pressure on the high pressure side of the oil pump from bleeding off back into the intakes low pressure intake side of the oil pump, the oil pump relief springs come in several resistance strength levels, but extensive testing has shown no increased bearing protection at pressure levels exceeding 65 psi, higher strength pressure relief springs,
just increase engine rotational resistance


http://www.summitracing.com/parts/mel-77070/overview/
Oil Pump Springs, 70 psi, Steel, Pink, Pins, Chevy, Big Block, Kit

http://www.summitracing.com/parts/mel-7760m/overview/

http://www.summitracing.com/parts/stf-35250/overview/

oilspring.jpg


Melling 55070
70 psi, Steel, Pink, Pins, Chevy, Small Block, Kit
Melling 77070
Oil Pump Springs, 70 psi, Steel, Pink, Pins, Chevy, Big Block, Kit
Melling 55058
Oil Pump Springs, 58 psi, Steel, Yellow, Pins, Chevy, Small Block, Kit
Melling 55078
Oil Pump Springs, 78 psi, Steel, Green, Pins, Chevy, Small Block, Kit
Melling 77060

Oil Pump Springs, 60 psi, Steel, Black, Pins, Chevy, Big Block, Kit
Melling 55049
Oil Pump Springs, 49 psi, Steel, Green, Pins, Chevy, Small Block, Kit
Melling 77052
Oil Pump Springs, 52 psi, Steel, Purple, Pins, Chevy, Big Block, Kit
Melling 7770M
Oil Pump Springs, 70 psi, Steel, Pink, Chevy, Big Block, Set of 5
Melling 5556F
Oil Pump Springs, 55 psi of Force, Steel, Chevy, Small Block, Set of 5
Melling 5570F
Oil Pump Springs, 70 psi, Steel, Pink, Chevy, Small Block, Set of 5
Melling 7760M
Oil Pump Springs, 60 psi, Steel, Black, Chevy, Big Block, Set of 5
Melling 7752M
Oil Pump Springs, 52 psi, Steel, Purple, Chevy, Big Block, Set of 5
Melling_Spring_Specs.jpg

While reading several books on building performance engines I found one recurring message – stick with the stock big block oil pump! Apparently these pumps have a solid reputation for being bulletproof. Here’s what the stock oil pump looked like after a thorough cleaning.



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Oftentimes people replace the stock oil pump with a high flow or high pressure aftermarket pump as a matter of course when completing an engine build. However, much of my research seriously questioned this practice and made a compelling case in the process. First, for street and street performance use the stock oil pump is perfectly capable of pushing more than enough of oil (provided the correct main bearings are used and that bearing clearances are not ridiculously large). Secondly, high pressure and high volume pumps certainly do push a lot of oil, but much of that oil is simply forced out of the pressure release valve and never makes it through the engine. Also, don’t forget that pushing all that extra oil takes more work and more horsepower. Lastly, although a high volume pump could easily have been provided by GM engineers, they didn’t feel it was necessary – even on the high performance L-88 and ZL-1 models. With that in mind I started checking my stock pump to see how it looked, overall it was in very good condition. Below is a photo of the pump with the cover removed.




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Disassembly of the pump is quite simple, the parts are all slip fit so they’re easily removed. Prior to removing the drive and idler gears I marked their relative position so that they could be reinstalled in the same orientation.




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Despite the bullet-proof reputation of the stock big block oil pump several of my references recommended a few minor modifications when using them in a performance application. After giving this some consideration I opted to go ahead and make the modifications as they were explained and outlined in the book “How to Hotrod Big-Block Chevys”. The book is a good reference, although it’s a bit dated, but it provides some good info nonetheless. Considering used copies can be had for less than $10 it’s certainly a worthwhile investment.

I was asked recently, as to my best guess, as to why a recently installed oil pump was making noise,
oil pumps rarely make much noise, unless, the drive shaft driving the oil pump, is rubbing on the block which will happen if you install a standard drive shaft in a 400 type small block which requires the drive shaft with the smaller diameter midsection. (what was going on in this case) Or you forget to install that little metal or nylon collar that keeps it aligned, or if your drive shaft has one the little spring clip, and remember to install the shaft along with the oil pump from below because the collar is designed to be too large to pass thru the block passage above it to insure the drive shaft stays attached to the oil pump. remember if the clearances inside the oil pump are not checked, and is partly binding or in some cases of the oil pump has ingested, some small bits of metal or other foreign material. the pump might be damaged, the standard high-performance oil pump drive shaft looks like the one below ,it has a steel collar and is made from a stronger than normal steel
heres a standard volume BBC oil pump which can be used in a small block high performance application provided its matched to the correct oil pan and oil pump pick-up of course.
REMEMBER once the oil pumps installed on the main cap and the distributors test fitted on the intake manifold there should be about .050=.060 vertical clearance remaining on the oil pump drive shaft between the oil pump and distributor with the distributor firmly seated on the intake manifold and at least .060 in all directions around the oil pump drive shaft, "CHECK THE COLLAR" in rare cases it binds

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http://m.summitracing.com/parts/mel-m77

http://m.summitracing.com/parts/mel-77060

chevy oil pump drive shafts come in several lengths and styles and some have metal or nylon collars, you should select the oil pump drive shaft that allows about a .050-.060 thousands clearance between the oil pump and distributor when the distributors seated on the intake manifold
its not uncommon for distributor gears and cam gears to not be perfectly lined up as to depth of the distributor or length of the oil pump drive, theres several different pump drive shaft lengths and spacer shims but in many cases a slip collar on the distributor or modifying the oil pump drive shaft will be required to get perfect alignment

your current distributor can usually be easily modified by a local machine shop with a lathe for an adjustable slip collar by carefully machining off the current one and adding a slip collar, if you need to make distributor gear to cam gear engagement or oil pump drive shaft length changes
MOR-26217_QQ.jpg

http://www.summitracing.com/parts/MOR-26217/?rtype=10


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First on the list of modifications was to lightly chamfer the edges of the gear teeth with a file.




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Next, and perhaps the scariest modification, was pressure balancing the oil pump. By creating small grooves in the pump housing the hydrostatic forces on the idler and drive gears can be more evenly distributed. This reduces the amount of pulsating forces that are transmitted up the oil pump drive shaft and ultimately into the distributor. Although not a major problem, this pulsating has been known to contribute to spark scatter (changes in timing) at high RPM. The pressure balancing also helps prevent cavitation and allows the pump to operate more efficiently and on less horsepower. GM engineers provided some of these pressure balancing grooves on their high performance pumps (used on L-88 Corvettes), but these modifications go a step further. Having said that, below I’ve laid out the locations of the pressure balancing grooves on the pump housing.




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To make the grooves I used a Dremel tool with a bit intended for chain saw blade sharpening. The size of the bit (5/32″ diameter) was just about the perfect size and it worked very well.




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After a few hours of careful work the grooves were complete. Below is a picture of the modified housing. Note that care needs to be taken to assure the grooves in the cover (#1 & #2) need to line up with the vertical grooves on the pump housing (#1 & #2). The other two red arrows are meant to point out vertical grooves in the pump housing (a bit hard to see in the photo).




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Lastly, and probably most importantly, the proper end clearance between the gears and pump housing cover needs to be established. Excessive clearance results in poor priming ability and inefficient pump operation. Ideally end clearance should be about 0.0025 inches. If excessive clearance is found the housing can be sanded down by using a piece of fine to medium grit sandpaper placed on a flat, hard surface. Be sure to apply even pressure and rotate the pump often during this process to ensure material is removed evenly. Conversely, if the clearance is too small the gear height can be reduced by using the same sanding procedure above.




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After establishing the proper clearance and a very, very thorough cleaning I reinstalled the pump cover and screws using Loctite on the screw threads. That’s all for this update!

from what I've read pressure over 65 psi at W.O.T.
or over 20PSI at idle for a sbc or BBC adds no benefit.
some ford engines are designed to work with up to 100 psi of oil pressure at peak rpms
added oil flow rate volume helps cool and lubricate to a greater extent than added pressure
Some experts estimate that the wear on the rings of an internal combustion engine is as high as 0.001" per 1000 miles of operation when the oil temperature is below 170 degrees F. If the maximum allowable wear is 0.006", how long can you run your engine when the oil temperature is below 170 degrees before you wear it out?"


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just a bit of info, I remember seeing a test on bearing wear and long term durability, where it was proven that at least on the BBC engines there was almost zero gains in long term durability once oil pressure reached 60 PSI, and almost no gains with 60 psi over what was seen at 50 psi, even at higher rpms (5000-7000 rpm under full loads) provided the volume of oil flow and bearing clearances and oil temps were reasonably close to ideal, consistently higher oil temps over about 235F are detrimental to long term bearing life,
but oil needs to exceed 215F intermittently to remove trapped moisture.

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yeah the linked info holds a great deal more USEFUL RELATED info
http://garage.grumpysperformance.com/index.php?threads/testing-a-chevy-oil-pump.6479/#post-87726

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garage.grumpysperformance.com

Shimming An Oil Pump Relief Spring

I was recently asked HOW to shim an oil pump relief spring to gain added oil pressure!:rolleyes: many pumps come with two springs , one standard and one high pressure you should NEVER shim an oil pumps pressure relief spring back in the 1950s-1960s it was common to pull the pressure...
garage.grumpysperformance.com







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obviously the small groove is intended to flow extra oil volume to the rear vertical thrust bearing surfaces

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If your not getting oil to the rockers but have 65 psi as the engine idles,
Id suspect either the cam bearings (especially the rear cam bearing or the oil passage plugs under the timing chain are incorrectly installed

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http://www.summitracing.com/parts/mel-77070/overview/
Oil Pump Springs, 70 psi, Steel, Pink, Pins, Chevy, Big Block, Kit

http://www.summitracing.com/parts/mel-7760m/overview/

http://www.summitracing.com/parts/stf-35250/overview/

oilspring.jpg


Melling 55070
70 psi, Steel, Pink, Pins, Chevy, Small Block, Kit
Melling 77070
Oil Pump Springs, 70 psi, Steel, Pink, Pins, Chevy, Big Block, Kit
Melling 55058
Oil Pump Springs, 58 psi, Steel, Yellow, Pins, Chevy, Small Block, Kit
Melling 55078
Oil Pump Springs, 78 psi, Steel, Green, Pins, Chevy, Small Block, Kit
Melling 77060
Oil Pump Springs, 60 psi, Steel, Black, Pins, Chevy, Big Block, Kit
Melling 55049
Oil Pump Springs, 49 psi, Steel, Green, Pins, Chevy, Small Block, Kit
Melling 77052
Oil Pump Springs, 52 psi, Steel, Purple, Pins, Chevy, Big Block, Kit
Melling 7770M
Oil Pump Springs, 70 psi, Steel, Pink, Chevy, Big Block, Set of 5
Melling 5556F
Oil Pump Springs, 55 psi of Force, Steel, Chevy, Small Block, Set of 5
Melling 5570F
Oil Pump Springs, 70 psi, Steel, Pink, Chevy, Small Block, Set of 5
Melling 7760M
Oil Pump Springs, 60 psi, Steel, Black, Chevy, Big Block, Set of 5
Melling 7752M
Oil Pump Springs, 52 psi, Steel, Purple, Chevy, Big Block, Set of 5
 
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