Cam grinder with tuned port experience?

It’s interesting you meant the wave action with the headers. Being purely a hobby build and a tinkerer, I have seriously considered modeling a header in pipemax and building one to compliment the intake manifold. Call me nuts, but I think it would be fun…and I happen to have metal working tools including a chopsaw and a tig in the garage. Might be worth considering if there are gains there.

Always love doing something new.
 
It’s interesting you meant the wave action with the headers. Being purely a hobby build and a tinkerer, I have seriously considered modeling a header in pipemax and building one to compliment the intake manifold.
I got you covered on the software side.

Call me nuts, but I think it would be fun…and I happen to have metal working tools including a chopsaw and a tig in the garage. Might be worth considering if there are gains there.

Always love doing something new.
I love these kind of projects, where I explore the theoretical side and then build it or in my case for the headers have it fabricated for me. It was roughly a 4 year project, starting with reading everything I could find and building Excel spreadsheets to use their formulas.

If you have a higher level understanding of math, I have the book for you. It's filled with calculus and diff equation on nearly every other page.It was over my head, but still some good reading.

 
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Link didn’t work.

I was thinking of a tuned length headers with merge collectors and spikes, crankcase evac, and a pressure wave termination box running through a carefully selected pair of mufflers.

I do think going against the ‘bolt it together’ mentality and examining theory and customizing a build around that makes the build more fun!
 
Got a couple projects done and I’m back on this one.

I was considering running an 8hp trans, but as broad of a torque curve as I see, the 6L80 should be more than adequate I would think. Shouldn’t be too concerned about keeping it in the powerband. The 58x/E38 ecm should have no issue controlling a 6L80, so I won’t have to spend more either.

I have found both a 224/232 duration step nose camshaft that will work, as well as one running an LS firing order on a retrofit core, both billet.

The top of the powerband flattens out. I’m curious if going to a superram style (pizza box) plenum and loosing 3” of runner length will help that, or do I have room to go up on the cam without making off idle and low speed torque production suffer?

I’d be willing to bet pipemax would prefer a much longer primary tube than is typically offered in off the shelf headers.
 

I've built a couple dozen TPI engines, lets point out the factory parts holding your power numbers down,
heads all suck, most OEM heads flow under 210 cfm at .500 lift, the TPI intake even ported is very restrictive, the stock injectors are rated at 19 lbs-24 lbs

I've built and modified many custom TPI intakes, Ive modified and ported dozens,
it's the COMBO of the better intake (BUY A FIRST INTAKE) so far it's the best option, match that intake manifold,
to much better flowing cylinder heads, look for heads with at least a a 250 cfm at .500 lift, (260 cfm at 500 lift is even better)
use a 2800 rpm-3000 rpm stall converter
, and headers with a (X) pipes and matched dual 3" dual exhaust, and ideally a 3.36:1-3.73:1 rear gear ratio, and use injectors that fully match the intended air flow ,engine displacement and engines redesigned power potential.
without matching injectors the stock ones designed for under 250 hp will stall higher power numbers
remember the stock TPI engines produced between about 230-250hp(depends on year)
https://www.corvettemuseum.org/1991-corvette-specs/ (last year, 245 factory rated horse power)
you can DOUBLE that with the correct upgrades in parts
do not forget to use a 7-8 quart baffled oil pan, as it frequently adds considerable extended durability,
as will a remote oil cooler for the transmission fluid along with a temp gauge so you can monitor fluid temps.

ideally you'll want about a 9.7:1-10:1 compression ratio, and ideally upgrade to a 383-406 displacement,
in most cases you'll want a cam similar to these, with 1.6:1 ratio roller rockers



the much better " FIRST"tuned port intake is the best tpi intake available matched to decent aftermarket heads,
a "first"tuned port intake and a decent roller cam like a crower 00471 cam and 1.6:1 ratio roller rocker and similar headers, FAR exceeds that video, builds potential, reading links and sub links takes effort but its sure to save you a bunch of cash and wasted time :like:


http://garage.grumpysperformance.co...-stock-tpi-engine-components.1509/#post-74581

http://garage.grumpysperformance.co...o-flow-firsts-tpi-intake-etc.1052/#post-37127

http://garage.grumpysperformance.co...rger-intake-runners-l98-tpi.13785/#post-70716

http://garage.grumpysperformance.com/index.php?threads/ideal-tpi-build.12203/#post-59273



http://garage.grumpysperformance.com/index.php?threads/can-you-get-there-with-tpi.10494/#post-44299

https://garage.grumpysperformance.com/proxy.php?image=https%3A%2F%2Fimg1.wsimg.com%2Fisteam%2Fip%2Fcb4628e2-2275-4101-ab0a-fb8ad1325397%2Fe9266c43-05b3-49ab-ac3d-2c94159b3298.jpg&hash=f500fa501d0f6baa7155d1194eb968db
 
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As of now, the setup is:
427 ci sbc
Aluminum pro 1 230 heads, pocket ported
10.25:1 static compression
First intake, 1.875” runner diameter, 90mm throttle body
1 3/4 longtube headers
E38 ecm/6L80 w/6L90 converter/3.23 gears

I’m looking at a 224/232 duration cam as of now to run with it.

If I can gain more up top, then great. I just don’t want to do it at the expense of performance down low.
 
with that displacement Id think adding a bit more duration and 1.6:1 ratio roller rockers with something like a
would result in a noticeable across the almost full rpm/power band improvement
perhaps RICK can be persuaded to compare that 224/232 duration cam to the crower 00471 used with 1.6:1 roller rockers on a software dyno chart comparison???
can you post the compression ratio, head flow numbers and anything else RICK might find helpful?????
as hes FAR more skilled at using that software than I AM.
(personally I'd expect a noticeable boost in the power/tq from about 3000rpm-6000 rpm,

with the marginally longer duration cam.)
 
The info that I need is listed below.

Dynomation 6 Input Variables

- Bore & Stroke:
- Displacement: cubic inches
- Rod Length:
- Heads Make/Model with flow numbers: Flow (CFM) at several lift points.
- Combustion Chamber Size in CC’s:
- Dome Volume: For a domed piston use a (-) negative number.
- Valve Relief Volume: For a piston with valve reliefs or dish, use a (+) - positive number.
- Deck Clearance: (Piston to Block Surface)
- Head Gasket Bore: (You can add .050 to th cylinder bore if you don't know)
- Head Gasket Thickness:
- Valve Sizes Intake/Exhaust:
- Intake Manifold Type: [Single or Dual Plane] Manufacture/Model #:
- Carburetor Size or EFI (CFM):
- Blower/Turbo Make/Model:
- Belt Ratio:
- Header Tube Diameter: 1-5/8", 1-3/4", 1-7/8", 2.0" ()Shorty or Full Length)
- Cam Part Number:
- Cam Specs: Post Cam Card or post all 8 valve timing events at seat-to-seat and at 0.050” plus - lobe lift or valve lift.
- Lobe Lift
- Rocker Ratio - Intake/Exhaust:
- Cam Installed per Cam Card, or Retarded or Advanced:
- Fuel Used: Gasoline (Octane ?), Methanol, Ethanol, E85 .....
.
 
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