TBucket Engine Project (Dart SHP)

Indycars said:

I mentioned earlier that I made a mistake when plotting the lift curves for my camshaft the
Hyd Roller Crower 00471. The mistake was made in the exhaust lift curve. The shape was
correct but I plotted it 30 degrees to early. The plot below shows both the Correct and Incorrect
curves side-by-side. See the graphic below, it does a better job of explaining than words.



This is the corrected lift curve with the additional information of "Exhaust Centerline" and
the "Lobe Separation Angle" or LSA are labeled.



It also effected the plot where I compared the same "Lift Curve" with "Velocity Curve". It's
the very same lift curve that was on the other plot, so it needed to be corrected also.




NOTE: The incorrect information was on page 29. But if you read
page 29 after today, June 21, 2012, then I had already corrected it.
So what you read was right.




Indycars, Did you use Excel to plot these curves?
 
bytor said:
Indycars, Did you use Excel to plot these curves?
Yes I used Excel 2010 to plot the curves, but some of the labels and maybe a arrow was done in Photshop.

 

I had to modify the SS ARP bolts to fit my water pump. I suspect it's because the Dart SHP
block has blind holes for the water pump mounting, just like it does for the head bolts. The
SS ARP bolts are 170,000 psi bolts, so I thought they might be impossible to cut with a
hacksaw. Turned out not to be too bad, yes they were harder to cut than grade 5 steel bolt,
but not too bad.

Only the 2-1/2 inch bolt fit without modification, the other three 2" bolt all had to be changed.


WaterPumpBolts01_2573.jpg

WaterPumpBolts02_2574.jpg
EngineNearCompletion_2579.jpg

 
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first CONGRATS ON THINKING VS JUST RANDOMLY ASSEMBLING!
Your showing far more skill, by Taking the effort and time to notice when things don,t fit and finding out whats required to get them to fit correctly ,rather than just cranking harder on the wrench in an attempt to get the bolt heads to tighten, well, thats part of being an engine BUILDER VS a bolter- on of parts"
Id bet a full 50% of the problems I see with cars are the direct or indirect result of guys rushing jobs or failing to understand basic mechanic skills and observe indications that the part needs to be fitted, modified or its just the wrong damn part that was provided, yet they still proceed with just taking it out of the box and using it without the least qusetion


as usually you show your far more talented, and and a strong tendency to be observant than some of my previous friends who would more than likely have either managed to over tighten the bolt, cracking the block or stripping the threads or have stupidly jury rigged the application with a stack of washers under the bolt head

viewtopic.php?f=51&t=3774&p=10002#p10002

viewtopic.php?f=59&t=1264&p=2715&hilit=taps+dies#p2715
 
Indycars said:

I had to modify the SS ARP bolts to fit my water pump. I suspect it's because the Dart SHP
block has blind holes for the water pump mounting, just like it does for the head bolts. The
SS ARP bolts are 170,000 psi bolts, so I thought they might be impossible to cut with a
hacksaw. Turned out not to be too bad, yes they were harder to cut than grade 5 steel bolt,
but not too bad.

Only the 2-1/2 inch bolt fit without modification, the other three 2" bolt all had to be changed.




Omg, I just thought of one of Eddie Murphy's movies where he said,"Thats pretty!"
 
any further progress on either the engine or transmission, your building andf modifying?
any thought into what brand of 3200 rpm stall converter and flex plate youll want, to use to match that engines power curve?
any other ideas, your going to be incorporating into that t-bucket assembly process ?,
any questions?
or great pictures
and possibly things you want to teach us youve learned?
obviously your learning a good deal, but its just as obvious you could easily teach many members a great deal also
 
grumpyvette said:
any further progress on either the engine or transmission, your building and modifying?
any thought into what brand of 3200 rpm stall converter and flex plate youll want, to use to match that engines power curve?
any other ideas, your going to be incorporating into that t-bucket assembly process ?,
any questions?
or great pictures
and possibly things you want to teach us youve learned?
obviously your learning a good deal, but its just as obvious you could easily teach many members a great deal also

I sent email to Extreme Automatics http://www.extremeautomatics.com/, but have no talked
with them yet. Plan on contacting CK Performance also. http://ckperformance.com/

Was that a suttle suggestion on the stall speed of 3200 rpm??? The torque convertor will
possibly come from the same place as the trans parts. The flex plate is a Scat SFI certified.

Got the brass freeze plugs polished and clear coated so they will stay shiny. They look
good against the black engine block, don't you think.


FreezePlugsPolishedNoClear_2589.jpg
FreezePlugsPolishedWithClear_2593.jpg
FreezePlugsPolishedInstalled_2595.jpg
.
 
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Indycars said:
I sent email to Extreme Automatics http://www.extremeautomatics.com/, but have no talked
with them yet. Plan on contacting CK Performance also. http://ckperformance.com/

Was that a suttle suggestion on the stall speed of 3200 rpm??? The torque convertor will
possibly come from the same place as the trans parts. The flex plate is a Scat SFI certified.



[/size][/color]

you should call and talk to crowers tech guys AND your intended transmission and stall converter manufacturers tech guys , about your combo and that cam,s intended power band matching.
I used a 3200rpm stall speed converter, in my car and had other guys use that stall speed on similar engines, and it worked rather well,in several cars, in the past, so Im prone to point that out as a proven option, on several similar engine, combos, but your cars significantly lighter so you may get by with a bit lower stall speed

this would be far easier with a dyno chart showing the power curve and you might want to post a DD2000 wild guess dyno, as you know your exact combos specs , and it would be quite informative to those reading thru this thread,as its a ROUGH GUIDE , but the idea is to have the stall speed allow instant power access when you stomp the throttle, remember the car will move just fine at lower rpms at part throttle well below the 3200rpm, but youll want to verify youll be able too cruise without issues with what ever stall speed you select at 70mph with your gearing and tire diam.

as an example heres what DD2000 shows my current power curve as, (below) notice the 3200rpm stall puts me firmly into the torque curve sweet sport when stomping the throttle, with your lower car weight you probably won,t be able to use all the power anyway!



my383com.jpg


viewtopic.php?f=32&t=430&p=529#p529

heres the resulting power band with a 3200 stall converter stall and shifting at about 6350rpm N/A
my383dcom.jpg


keep in mind that from planing to finish product this engine was designed to run nitrous, up too 200 hp shot, the dyno below is with only a 120 shot, and gives you some indication why I get good at replacing u-joints frequently and don,t use slicks to preserve the rear differential
383nit.jpg
 
i love when he say: you probably won,t be able to use all the power anyway!
hehe :)
x2 for a Dyno2000 shot if you have the time for that.

with that last Dyno2000 shot from grumpy, it must be hard on the drivetrain? i was thinking about some nitrous in the futur(something around 100 shot) so thats why am asking.
 
mathd said:
i love when he say: you probably won,t be able to use all the power anyway!
hehe :)

Well if you read my signature line.....then you will know that I think that's
just about perfect!!! :lol: :eek: :lol:


x2 for a Dyno2000 shot if you have the time for that.
with that last Dyno2000 shot from grumpy, it must be hard on the drivetrain? i was thinking about some nitrous in the futur(something around 100 shot) so thats why am asking.

I looked but couldn't believe I don't have that already. I MUST have that somewhere. I will
try to post something tomorrow. Now I don't have DD2000, but I do have DynoSim5 for
what ever that's worth.
 
Hey Rick,
I have been running numbers on Dyno2000 and Virtual Engine Dyno , I am seeing a average of 495hp @ 6000 and 508tq @ 4500. Man-o-Man that is gonna be a torque monster. What cfm is your carb going to be? The dynos I have run are with a 750!
 
busterrm said:
Hey Rick,
I have been running numbers on Dyno2000 and Virtual Engine Dyno , I am seeing a average of 495hp @ 6000 and 508tq @ 4500. Man-o-Man that is gonna be a torque monster. What cfm is your carb going to be? The dynos I have run are with a 750!

Well I knew I had the all the info somewhere on ONE of THREE computers, so no need to do
it again. It was just a matter of finding the info.

My numbers come in a little lower, but you are right 'busterrm" with the 750 cfm carburetor. Did you mean
average or peak HP of 495 @ 6000 RPM ???

So the questions that I have that will have an effect on the Torque and HP are........

1.) Did I use the correct choice for an intake manifold with "Dual Plane High-Flow ???
................I have the Edelbrock Performer RPM Air-Gap Intake Manifold.
http://www.summitracing.com/parts/EDL-7501/

2.) Did I use the correct choice for combustion chamber design with "Wedge, Closed, Fast Burn ???
...............I have the Brodix IK200 head.
http://www.summitracing.com/parts/BRO-1021007/


Supporting Data:

DynoSimPlot.jpg
BrodixIK200_FlowNumbers.JPG
CamMgr_Crower0471_Pg01.JPG
CamMgr_Crower0471_Pg02.JPG
DynoSimDart401Specs.jpg
 
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I must have found the wrong Crower cam, I had 550/559 instead of 562/567. So it brought the average up to 496hp @ 6k and 510tq @4.5k. Both of the dyno's I have had peak hp/tq at the same rpm levels so I just averaged the peaks.


I think the choices you used are probably correct, your torque curve looks more like a hyd roller than mine. Are you talking about in the software in your choices of intake and heads. I put the values in custom and put in your 71 cc heads after you had them angle milled if I remember right. I did notice with a single plane manifold peak hp and tq were closer together with the hp up to 514 and tq up to 517.5. Of course with the single plane you'd be losing the low end. What did you use for exhaust profile, I assumed your headers are large tube since its a SBC 400. Okay, I just noticed you used small tube headers open exhaust let me run them again.
 
With everything the same with small tube headers I have 507 hp @6k and 519 tq @ 4K. I guess the results really depend on the carb you use, I think a 800 cfm would work very well with that combo.
 
Indycars said:
busterrm said:
Hey Rick,
I have been running numbers on Dyno2000 and Virtual Engine Dyno , I am seeing a average of 495hp @ 6000 and 508tq @ 4500. Man-o-Man that is gonna be a torque monster. What cfm is your carb going to be? The dynos I have run are with a 750!


Well I knew I had the all the info somewhere on ONE of THREE computers, so no need to do
it again. It was just a matter of finding the info.

My numbers come in a little lower, but you are right 'busterrm" with the 750 cfm carburetor. Did you mean
average or peak HP of 495 @ 6000 RPM ???

So the questions that I have that will have an effect on the Torque and HP are........

1.) Did I use the correct choice for an intake manifold with "Dual Plane High-Flow ???


YES YOU DID and your most likely going to find a 2" 4 hole spacer adds some upper rpm power, but I would not bother even testing until its tuned and the normal bugs are worked out

................I have the Edelbrock Performer RPM Air-Gap Intake Manifold.
http://www.summitracing.com/parts/EDL-7501/

2.) Did I use the correct choice for combustion chamber design with "Wedge, Closed, Fast Burn ???
Id have used some open chamber, option as your heads not that valve shrouded

ID also have installed the cam retarded 4 degrees from that location,or strait up split, overlap


...............I have the Brodix IK200 head.
http://www.summitracing.com/parts/BRO-1021007/
[/color]

Supporting Data:
 
Hey Grumpy what is SAE hp? Virtual Engine Dyno has STP Hp which is flywheel, then SAE Hp, then Rear Wheel HP.
 
busterrm said:
I must have found the wrong Crower cam, I had 550/559 instead of 562/567. So it brought the average up to 496hp @ 6k and 510tq @4.5k. Both of the dyno's I have had peak hp/tq at the same rpm levels so I just averaged the peaks.

The cam wold normally have a valve lift of .555/.560, but the CompCams roller rockers are 1.52:1. With
this rocker ratio I get a valve lift of .562/.567 . I do like your numbers better, I'm only getting 500 lb/ft
of torque and 460 HP.

http://www.summitracing.com/parts/CCA-1604-16/
RockerArm_0501.jpg

I think the choices you used are probably correct, your torque curve looks more like a hyd roller than mine. Are you talking about in the software in your choices of intake and heads. I put the values in custom and put in your 71 cc heads after you had them angle milled if I remember right.

The combustion chambers are 70cc after milling, but I took just a straight cut. No angle milling.


I did notice with a single plane manifold peak hp and tq were closer together with the hp up to 514 and tq up to 517.5. Of course with the single plane you'd be losing the low end. What did you use for exhaust profile, I assumed your headers are large tube since its a SBC 400. Okay, I just noticed you used small tube headers open exhaust let me run them again.
 
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INDY, if you do eventually find the cars got a bit too much low rpm torque for your taste,probably because spinning the tires when you start moving won,t be overly difficult, you might think about swapping to this keith darton single plane Holley intake and retarding the cam to 2 degrees retarded from the split overlap indexed location, will kill off a bit of the low end and add a noticeable amount of upper rpm breathing potential .but your hardly at a point to judge or contemplate changes at this point, and Id doubt thats necessary, but you might want to run a DD2000 plot to see what the difference in the torque curve is predicted to look like with those two small changes , in fact it might be rather educational if you made just those two changes to your DD2000 prediction you posted a bit higher in this thread and post both dd2000 software predictions side by side , so they are easily compared
having done that swap in components on several cars, in the past I can assure you theres a noticeable gain in upper rpm power and a noticeable loss in off idle torque, I can also tell you that many guys eventually swap back to the AIR GAP intake and just learn to be a bit less agreasive in their driving style , as they like the instant available torque , and eventually realize they spend 90%plus , of the time driving at below 5500rpm.
you might also want to consider looking into shift kits or a full manual control on that auto transmission, as the stock valve body and shift kit will shift the car too early in the power band unless mods are made to maximize your cars use of the power band with custom controls on the shift points

http://www.summitracing.com/parts/HLY-300-110/

hly-300-110.jpg


http://www.transdepot.net/2004R-Perform ... _p_16.html


200r4ch.jpg
 
grumpyvette said:
Indycars said:
Well I knew I had the all the info somewhere on ONE of THREE computers, so no need to do
it again. It was just a matter of finding the info.

My numbers come in a little lower, but you are right 'busterrm" with the 750 cfm carburetor. Did you mean
average or peak HP of 495 @ 6000 RPM ???

So the questions that I have that will have an effect on the Torque and HP are........

1.) Did I use the correct choice for an intake manifold with "Dual Plane High-Flow ???


YES YOU DID and your most likely going to find a 2" 4 hole spacer adds some upper rpm power, but I would not bother even testing until its tuned and the normal bugs are worked out


................I have the Edelbrock Performer RPM Air-Gap Intake Manifold.
http://www.summitracing.com/parts/EDL-7501/

2.) Did I use the correct choice for combustion chamber design with "Wedge, Closed, Fast Burn ???

Id have used some open chamber, option as your heads not that valve shrouded

ID also have installed the cam retarded 4 degrees from that location,or strait up split, overlap


...............I have the Brodix IK200 head.
http://www.summitracing.com/parts/BRO-1021007/

Selecting the "Wedge Open" chamber actually reduces the torque and HP by a few numbers.
Here are the choices that I have in DynoSim5
DynoSimCombustionChamberOptions.JPG

I have one choice for Dual Plane Intakes that is better than what I'm using (High-Flow).
It's referred to a "Max-Flow" and makes additional 50 HP!

MaxFlowIntake_HP&TorquePlot.JPG

This is what the documentation in the Help files says about the dual plane intake choices:

Domestic—Dual-Plane, (Four versions: Maximum-Torque, Standard-Flow, High-Flow, and Max-Flow Manifolds)—The Dual-Plane, Max-Torque Manifold models dual-plane manifolds with smaller runners, such as those designed for heavy vehicles, economy and other high-torque, applications. The Dual-Plane Max-Torque model will tune for a lower peak engine speed, due mainly to runner and plenum restrictions. The Standard-Flow, Dual-Plane Manifold selection represents the majority of street-oriented dual-plane manifolds available to performance enthusiasts (including many OEM manifolds). The Standard-Flow model will accurately simulate street and performance engines with “as-cast” dual-plane manifolds. The Dual-Plane, High-Flow and Max-Flow Manifold selections model modified, large-port, (and even custom-fabricated) dual-plane manifolds, as used on high-performance and all-out racing engines.

I sure hope I'm closer to the Max-Flow dual plane intake!!! :cool:

 
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